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Vulcan 8 x 8

A standard pilot joystick with counter steer resolver block would get you "skid steer" steering from hydraulics if desired.
Item #3 218-6119 can use many different joysticks. One joystck allows you to drink beer and drive one handed...


1675812588720.png
Looks like you could even honk the horn one-handed :lmao:

Aaron Z
 
You guys are getting ahead of me.

Good work On the pic.I wanted to put numbers on the picture to make it easier to talk about.

Let’s see.
1. agreed
2. agreed
3. Case drain, would there be case drains on the pumps as well? Quick look tonight and it appears that this tees into the other more lines and then goes on to a giant cooler in front of the rad. Funny, it appears the #2 line goes directly back to the pumps or resivour. (Not the cooler)
4. So the pressure from this line would go to either 5 or 6? Where would the return go?

8. park brake release would be nice. Cartercraft seems to concur.

12. It rolled before I looped the hose. I don’t think it matters once the pin is in the ”tow” location. I hope they are high/low.

14. Have no idea what this was.
My thoughts overall on the project (assuming you still want to keep it "EMP Proof" and have no electronics in the hydraulic system):
  1. High/Low, possibly tied to the pumps on the motor? (limit displacement/flow in low range, are the pump outputs tied together anywhere between the pumps and the motors?)
  2. Fwd/Reverse on the motors: Possibly could be switched to use pilot hydraulics, but would probbaly be a LOT simpler to do with electronics.
  3. Hydraulic controls in general might be easier to run electrically, even if its just switches or dials tied into the solenoids/actuators, but you would need to get documentation on the valves installed on the motors and other places to see what they are expecting for control inputs.
  4. Resources I would use (in no particular order after the first one):
    • The guy on the other forum who said he worked at Standard when they built this machine, if he doesn't know about the hydraulics or machine characteristics, he might be able to connect you to a former co-worker who does
    • Documentation from Linde or other manufacturers on their products (will need model/serial numbers for the pumps, motors, valves, etc for them to help, but I have had great luck calling various companies tech lines to find out about a valve I am working with)
    • Resources on here, I am happy to poke at it where I can and dig up information if I can find it, CarterKraft, HYDRODYNAMIC and ThePanzerFuhrer (among others who I cant name off hand) have probably each forgotten several times what I know about hydraulics, I like to play with hydraulics, but they have a much deeper level of practical knowledge on the subject, most of mine is theoretical or on "small" sub 100HP farm equipment and forklifts.
Aaron Z

I really would like to go non electronic. Question, I have tons of selinoid valves from this. I don’t know if they work, but I could test them. They would be 28 volt. Would they still work on 12 volts? (I prefer 12 volts) Hate to buy a bunch of new selinoid valves. It also just seems like there’s less to fail with manual valves.

When you mention the “Guy from the other forum” , I know you said that’s where you got that info, but I thought it was old posts. Are you saying he recently posted there? What forum are you talking about, pyrate? (Is it against the law to say this here?)

That Linde motor certainly looks like the same thing. I hope it such a good design that they still make it.

I should mention the electronic control on the rear motor got hit by the rock when this got damaged. The control box is loose and kind of hanging. It might be just a sheared bolt or more serious. I’m hoping I don’t need them when I go manual.

Cartercraft,

Thankyou for entering the discussion.

I’m hoping the 12/13 hoses are high low. I don’t see why they would put multiple brakes there because it has 8 disc brakes on the wheels.

The one hose at #8 with a spring would be great. The spring would apply the brake, correct? (You would need pressure to unlock)

As far as the joy stick, I would prefer two sticks like the old bull dozers. Question, when you let the dual sticks return to newtral, does it coast or stop? I have driven a modern excavator with dual stick/pedals and it would stop. But it was so slow that I don’t know if it just stops because of lack of drive
 
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You guys are getting ahead of me.

Good work On the pic.I wanted to put numbers on the picture to make it easier to talk about.

Let’s see.
1. agreed
2. agreed
3. Case drain, would there be case drains on the pumps as well? Quick look tonight and it appears that this tees into the other more lines and then goes on to a giant cooler in front of the rad. Funny, it appears the #2 line goes directly back to the pumps or resivour. (Not the cooler)
4. So the pressure from this line would go to either 5 or 6? Where would the return go?

8. park brake release would be nice. Cartercraft seems to concur.

12. It rolled before I looped the hose. I don’t think it matters once the pin is in the ”tow” location. I hope they are high/low.

14. Have no idea what this was.


I really would like to go non electronic. Question, I have tons of selinoid valves from this. I don’t know if they work, but I could test them. They would be 28 volt. Would they still work on 12 volts? (I prefer 12 volts) Hate to buy a bunch of new selinoid valves. It also just seems like there’s less to fail with manual valves.

When you mention the “Guy from the other forum” , I know you said that’s where you got that info, but I thought it was old posts. Are you saying he recently posted there? What forum are you talking about, pyrate? (Is it against the law to say this here?)

That Linde motor certainly looks like the same thing. I hope it such a good design that they still make it.

I should mention the electronic control on the rear motor got hit by the rock when this got damaged. The control box is loose and kind of hanging. It might be just a sheared bolt or more serious. I’m hoping I don’t need them when I go manual.

Cartercraft,

Thankyou for entering the discussion.

I’m hoping the 12/13 hoses are high low. I don’t see why they would put multiple brakes there because it has 8 disc brakes on the wheels.

The one hose at #8 with a spring would be great. The spring would apply the brake, correct? (You would need pressure to unlock)

As far as the joy stick, I would prefer two sticks like the old bull dozers. Question, when you let the dual sticks return to newtral, does it coast or stop? I have driven a modern excavator with dual stick/pedals and it would stop. But it was so slow that I don’t know if it just stops because of lack of drive
I'll have to reply tomorrow on my computer following aczlan's numbering convention.
 
You guys are getting ahead of me.
Of course, it's easier to run the thread off track if we get out in front of you:grinpimp:
Good work On the pic.I wanted to put numbers on the picture to make it easier to talk about.
Let’s see.
1. agreed
2. agreed
3. Case drain, would there be case drains on the pumps as well? Quick look tonight and it appears that this tees into the other more lines and then goes on to a giant cooler in front of the rad.
Both pumps and motors can have case drains depending on the design.
The other lines may be the output from the hydraulic leveling valves or something similar.
I'm not sure how the other pumps are set up, if it is a open center hydraulic system (like your tractor probably is) each valve would normally have 2 or (more common) 3 hoses in addition to the valves to the cylinders controlled by the valves:
1. High pressure in from the pump (often labeled P)
2. High pressure out to the next valve (often labeled PB)
3. Low pressure return to tank (often labeled T)

If it is open center, the valves are all sequential, high pressure out from one valve leads to high pressure in on the next, the tank line is optional but gives a low pressure return to tank for the low pressure spent fluid. If you aren't using system pressure for something, fluid flows in a loop from the pump to the tank at relatively low pressure (100-500PSI), but full flow as the pump is a fixed displacement pump, usually a gear pump because they are cheaper.

This could be plumbed that way, but I would almost expect it to be plumbed as a Closed Center system.
That would have the high pressure line coming out of the pump with a tee going to each valve and then a low pressure line coming out of each valve and being teed together going back to the tank or a hydraulic cooler.
That would have a variable displacement pump like your drive pump, it tries to maintain whatever hydraulic pressure is the system is set to run and varies the flow to match the amount that is being used.
A picture of the accessory hydraulic pump would make it clear which system you have.

Funny, it appears the #2 line goes directly back to the pumps or resivour. (Not the cooler)
That would be normal, it would be a closed circuit system that runs the same fluid back and forth with the 300 PSI charge pump used to make up the losses through case drains on the pumps and motors.
4. So the pressure from this line would go to either 5 or 6? Where would the return go?
My guess would be plumbed into #2 inside the valve block, but that's just spitballing.

12. It rolled before I looped the hose. I don’t think it matters once the pin is in the ”tow” location. I hope they are high/low.
Ah.
14. Have no idea what this was.
Were there hoses hooked up to it? It looked like there were hoses somewhat recently hooked up to it from the difference in rust/dirt on the connectors.

I really would like to go non electronic. Question, I have tons of selinoid valves from this. I don’t know if they work, but I could test them. They would be 28 volt. Would they still work on 12 volts? (I prefer 12 volts) Hate to buy a bunch of new selinoid valves. It also just seems like there’s less to fail with manual valves.
You should be able to swap the coil to a 12 volt coil, you might get a couple 12 volt coils to test with.
Otherwise, it's probably a 24 volt system that runs at 28 volts when the alternators charging.
Should be able to trigger the ones that are a "dumb" on/off solenoid from a 18v drill battery to see if they click.
When you mention the “Guy from the other forum” , I know you said that’s where you got that info, but I thought it was old posts. Are you saying he recently posted there? What forum are you talking about, pyrate? (Is it against the law to say this here?)
Sorry, Alanmorton from the secret projects forum that I linked to on the previous page, here's the link again: Standard Manufacturing Co. Excalibur

Alanmorton https://www.secretprojects.co.uk/threads/standard-manufacturing-co-excalibur.4814/#post-398910 said:
Yes, the colored diagram is a first gen rendition of the drive system using skid steer process. The next gen used a transmission with a sun gear to transfer power to either side thus keeping all power to the wheels. I worked at Standard during these Developments
Looking, I guess he was last seen there in Sep 2020 (time flies, 2020 doesn't seem like it was that long ago).
I would hazard a guess that this is his LinkedIn page if you're on that: https://www.linkedin.com/in/alan-morton-pe-6143336

That Linde motor certainly looks like the same thing. I hope it such a good design that they still make it.
I would imagine that it's a standard pattern on the hydraulic input and output sides and they probably have something that could drop in.
I should mention the electronic control on the rear motor got hit by the rock when this got damaged. The control box is loose and kind of hanging. It might be just a sheared bolt or more serious. I’m hoping I don’t need them when I go manual.
Not sure how that part works, some pictures of the damaged and non damaged controls might help that make more sense.
As far as the joy stick, I would prefer two sticks like the old bull dozers. Question, when you let the dual sticks return to newtral, does it coast or stop? I have driven a modern excavator with dual stick/pedals and it would stop. But it was so slow that I don’t know if it just stops because of lack of drive
Depends on how the controls are setup.
Electronic controls I'm sure you could set up that way (ramping down from wherever you had it set to 0 over a length of time relative to how fast you're going previously), the issue is doing that without electronics.
I'll have to reply tomorrow on my computer following aczlan's numbering convention.
That's why it took me till evening to respond, had the picture finished before I left for work in the morning but didn't have time to look at it and type up my thoughts at work on my computer.

Aaron Z
 
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1675769393085-png.643486


1. Forward OR Reverse drive loop
2. Forward OR Reverse drive loop
3. Case drain, return to tank through filter, likely teeded with all pumps/motors.
4. Motor displacement controller, looks pilot operated with solenoid control.
5/6. These are external lines for #4, once you decide on a control strategy you could modify this for pilot or electrohydraulic control.
7. Solenoid connection for #4
8. ??? Could be park brake release line.
9. Unknown sensor not needed for your proposed usage.
10. Unknown sensor not needed for your proposed usage.
11. tow/neutral actuator Need to identify if this can be remotely operated via 12/13 or 8.
12/13. ??? Could be several things like #8. thinking this morning it could be constant high pressure applied to "Engage" or "disengage" for the tow clutch.
14. could be filter, not relevant to your project IMO.
 
Lines 1 and 2 will go straight from the pump to motor, these lines are the pressure lines and when the pump reverses (the pumps are bi-directional variable displacement) the oil flow reverses to change the motors (machines) direction.

All that stuff looks sorted out, if you replace anything keep it the same way.
What we need to figure out is the 8,12/13 stuff. Follow those original routing and let us know where they go.
 
Aczlan, I have shortened your post to a few items. Please don’t interpret that to mean I didn’t find them helpful. I read everything you post several times. Do not be afraid of posting a wall of text. I need to get this stuff straight in my head.

Both pumps and motors can have case drains depending on the design.

I believe this is the case here. i will confirm later. I plan to remove the cab, resivour and air cleaner. That will give me a lot better view of how everything is done/routed.

usually a gear pump because they are cheaper.

I hope, but I think it is more complicated than a simple gear pump.

Were there hoses hooked up to it? It looked like there were hoses somewhat recently hooked up to it from the difference in rust/dirt on the connectors.

Yes there were hoses on it and I don’t know where they went. It looks like a filter, but the is a giant filter in the back, so I don’t think it’s important. (Maybe for the brake system)

You should be able to swap the coil to a 12 volt coil, you might get a couple 12 volt coils to test with.
Otherwise, it's probably a 24 volt system that runs at 28 volts when the alternators charging.
Should be able to trigger the ones that are a "dumb" on/off solenoid from a 18v drill battery to see if they click.

Don’t think these are “swapable”. I have a golf cart, so no problem to get 24 volts for testing.

Sorry, Alanmorton from the secret projects forum that I linked to on the previous page, here's the link again: Standard Manufacturing Co. Excalibur


Looking, I guess he was last seen there in Sep 2020 (time flies, 2020 doesn't seem like it was that long ago).
I would hazard a guess that this is his LinkedIn page if you're on that: https://www.linkedin.com/in/alan-morton-pe-6143336

I will be joining LinkedIn and try to contact him.

Lines 1 and 2 will go straight from the pump to motor, these lines are the pressure lines and when the pump reverses (the pumps are bi-directional variable displacement) the oil flow reverses to change the motors (machines) direction.

All that stuff looks sorted out, if you replace anything keep it the same way.
What we need to figure out is the 8,12/13 stuff. Follow those original routing and let us know where they go.

I know I should have documented where every line went before removal, but it was such a mass of wires and hoses, that I probably couldn’t have determined.

It should be much clearer after I get the cab and resivour off. Of course, the cab mounts must have been engineer by Ford. It appears I have to remove the fenders first because the bolts to the cab will not back out. If I can get this running, I don’t care about the cab. (I’ll make a new one) But if it is too difficult/expensive, I want to keep the original look for a lawn ornament.
 
I know I should have documented where every line went before removal, but it was such a mass of wires and hoses, that I probably couldn’t have determined.

It should be much clearer after I get the cab and resivour off. Of course, the cab mounts must have been engineer by Ford. It appears I have to remove the fenders first because the bolts to the cab will not back out. If I can get this running, I don’t care about the cab. (I’ll make a new one) But if it is too difficult/expensive, I want to keep the original look for a lawn ornament.
No problem, we can likely figure it out from the other motor, its hoses are still intact?
 
54af5362-936d-43d0-948e-2d8f76146992-jpeg.618655


You can definitely get new 12v coils for these cartridges, although I urge you to really consider keeping it 24v at least at the beginning, there is very little advantage to going to 12v and a lot of disadvantage since you are starting with 24v machine.
 
WaterH if you remove the nut on the top of the coil it should slide right off, the shaft diameter and exterior dimensions will get you replacement part info.
The whole shaft that the solenoid is on should unscrew as well, but be careful if you take it apart as there may be spring loaded parts in there.

DO NOT put power to any of the coils without them being installed on a shaft or there is a excellent chance that you will burn out the coils.
Those two long valvebanks look like controls for the individual wheel cylinders. If so, were those teed together with other valves?
If you push air in one end of the valvebank, does it go out the other, or is flow stopped?

Thinking down the road:
IMO, you are going to want to be able to control each wheel separately, IIRC you have talked about teeing them together, but if you tee the cylinders together and have more weight in the back than in the front it will end up "leaning" to the front or back.
You could split the suspension into 4 "zones" (LF, LR, RF, RR) and do it with 4 valves, but then you will lose the ability to change a tire without a jack (probably one of the cooler parts of this rig:smokin:)
With those valves, you will need a ground for each bank (can jump from one coil to the next), then a power wire for each coil.
I would probably put in 10 switches, 8 x SPDT switches (1 for each tire) and 2x 4PDT switches (one for each side), all momentary on, center off.
Perhaps arranged like this? The top (square) switches are the 4PDT switches, the smaller (rectangle) switches are SPDT.
You would connect hot to the center contacts on each switch and the up/down solenoid for each valve would connect to the outside contacts
1675877228232.png


Then you would need 1 ground and 16 power wires for the suspension running back to the valve banks.

You can definitely get new 12v coils for these cartridges, although I urge you to really consider keeping it 24v at least at the beginning, there is very little advantage to going to 12v and a lot of disadvantage since you are starting with 24v machine.
I agree, but it depends on how much is left of the wiring.
IIRC the only things he has said that will be left that use power will be the starter, alternator, gauge senders and hydraulic control on the pumps/motors/valves.
At that point, it is a 12v alternator, a 12v starter, some senders and a stack of new coils away from being a 12v machine.

Probably worth checking the solenoids themselves though to see what voltage they need and make sure its not like the old Humvees (and CUCVs?) where they had BOTH a 12V and a 24V system. IIRC, the 24V system ran the starter, the 12V system ran everything else. They had a 12/24V alternator like this:
%20amp%20dual%20voltage%20alternator%20HMMWV%20(8).jpg


Aaron Z
 
No problem, we can likely figure it out from the other motor, its hoses are still intact?

Some, but not all.

Thinking down the road:
IMO, you are going to want to be able to control each wheel separately, IIRC you have talked about teeing them together, but if you tee the cylinders together and have more weight in the back than in the front it will end up "leaning" to the front or back.
You could split the suspension into 4 "zones" (LF, LR, RF, RR) and do it with 4 valves, but then you will lose the ability to change a tire without a jack (probably one of the cooler parts of this rig:smokin:)
Aaron Z

Ive thought about that. The front/rear lean would only happen If I jack the cylinders less than completely up. Don’t see a reason to do that. As far as changing a tire, I can just jack the whole truck up, place a block of wood (or something else) under the frame and than suck the wheels up. I also could just lower the truck and chain the flat tire swing arm and jack the rest up.
 
Update,

I removed the air cleaner and hydro resivour. Those two items give me a lot better view of the pumps. Now it appears there are three pumps. Two main pumps you can see here and one smaller one in between and below.

58CA1B20-C105-4EBB-A3C0-95C938B92EF5.jpeg


If you look close at the top of the picture, there two cylinder things with hydro hose on one side and wires on the other mounted on the fire wall. The hoses go to each pump. What would they be?

Got a pic of data plate, but I need to clean it better.

19D132EC-9605-40A2-BF6D-8A8306A08378.jpeg


Once i got the resivour off, I could get to the wheel cylinder lines for the right side. So I jacked it up with the tractor.

E5914C1C-0D64-44E3-A62F-864C76A35EA1.jpeg


I made up these shut offs so I could jack it up, close the valve and move the tractor to the other side. (I got called away before I could do that.)

D6CDF701-8E37-4CD7-9217-E271EB9FB671.jpeg


That’s all for now.
 
Jacked up the other side and locked it. I think it looks pretty cool raised.

4C486D1A-6D4A-4CE3-A2B9-62DE2FC46A86.jpeg


Has pretty good ground clearance now.

1446E754-A294-4439-88B3-F1E2D852DC42.jpeg


I did find the bump stop on the right was also wrecked. Someone really had a good time with this.

51D25B7C-EF83-4984-8515-31D3EF82BAD5.jpeg


Cleaned up the data plate on the pump.

DF3F77CF-E418-4DC3-A02A-28EA698840BE.jpeg
 
Update,

I removed the air cleaner and hydro resivour. Those two items give me a lot better view of the pumps. Now it appears there are three pumps. Two main pumps you can see here and one smaller one in between and below.

58CA1B20-C105-4EBB-A3C0-95C938B92EF5.jpeg


If you look close at the top of the picture, there two cylinder things with hydro hose on one side and wires on the other mounted on the fire wall. The hoses go to each pump. What would they be?

Got a pic of data plate, but I need to clean it better.



Once i got the resivour off, I could get to the wheel cylinder lines for the right side. So I jacked it up with the tractor.



I made up these shut offs so I could jack it up, close the valve and move the tractor to the other side. (I got called away before I could do that.)



That’s all for now.
Get a pic of where the hose goes to those two canisters. My guess is a 1985 pressure sensor but I have no idea really.
 
Get a pic of where the hose goes to those two canisters. My guess is a 1985 pressure sensor but I have no idea really.
You can see where one goes in that pic. It’s the reddish hose that is between the big hose and the spring. It goes to the pump just under that big hose. The other canister/hose goes to the same place on the other pump. (Can’t see it there)

A pressure sensor is logical because it doesn’t go anywhere else, but a sensor that big? 1985 wasn’t exactly the dark ages. Could a accumulator be that small?
 
You can see where one goes in that pic. It’s the reddish hose that is between the big hose and the spring. It goes to the pump just under that big hose. The other canister/hose goes to the same place on the other pump. (Can’t see it there)

A pressure sensor is logical because it doesn’t go anywhere else, but a sensor that big? 1985 wasn’t exactly the dark ages. Could a accumulator be that small?
Accumulator could be that small for sure but they don't have electrical components in my machines.
 
In my imagination 1985 military grade pressure sensors could be REALLY over complicated :laughing:

You called it. I was able to turn it around to a non painted part and I could read “factory sealed pressure transducer”. I don’t understand why it would need a 1/2” ID hose for a pressure sensor. They have 1/4” lines all over the place on it.
 
Did a lot more de-cluttering.

001D1684-0E92-4A62-AD9D-60494D2EB16B.jpeg


I got to looking at the third little pump below. It has just two hoses, one of them goes to the resivour and the other to a big manifold. There are no electrical sensors. The hoses are about 1/2” ID. I believe this pump is just like a power steering pump. It probably only handles things like jacking up the wheels or maybe the brakes. If the big pumps make 6000 lbs. pressure, maybe this pump handles the controls also. I’m assuming the 6000 lbs. is only for driving the wheels.

Im thinking about trying to get the motor started. A few years ago I cranked it. It cranked hard for a bit and then turned easier. I figure the oil got to the bearings is why it started doing that. I never did get it started, but it sounded promising. Today I checked the oil. (Still in the lines on the dip stick) I checked the radiator. (About 3/4 full, over the engine) I pulled the plug in the middle of the accessory drive shown here.

CF4A7C0A-74E2-41B6-926D-59F9A1371AC6.jpeg


I looked inside the hole and was surprised to find it was gear driven. (This thing uses so many chains, I thought it was going to be chain) Anyways, I was even more surprised to find that the gears I could see were shiny and had clean oil residue on them. They probably sat for twenty years before the last time I cranked it. I was expecting some rust. Maybe I was looking at the gears that were under oil for twenty years. In any case, I believe there’s oil in there. I’m kind of afraid to start it and have it turn something that is dry. Poured some deisel down the injection pump and got the locked up throttle freed.

I took the two hoses from the small hydro pump and held them up. I poured hydro fluid down them and linked them together. I’m not saying I filled the pump, but there should be some lube in there. So that covers everything till the two big pumps. I guess I will pull a line and pour some hydro fluid in them. After that, I will rig up some kind of fuel jug and start cranking.

I plan to jump it to my golf cart. It has 48 volts from (8) 6 volt batteries. I was thinking I will jump to 5 of them giving me 30 volts to the starter. That should get her spinning pretty good. Remember this is a 24 volt system and there will be nothing else hooked to the batteries except the starter. My only real fear is the injection pump may need rebuilt. If and when it starts, I would only run it for 30 seconds to get the cobwebs out.

On another note, the main pumps seem to be more complicated than the wheel motors. I will get some good pics and questions for my next post.
 
Did a lot more de-cluttering.

001D1684-0E92-4A62-AD9D-60494D2EB16B.jpeg


I got to looking at the third little pump below. It has just two hoses, one of them goes to the resivour and the other to a big manifold. There are no electrical sensors. The hoses are about 1/2” ID. I believe this pump is just like a power steering pump. It probably only handles things like jacking up the wheels or maybe the brakes. If the big pumps make 6000 lbs. pressure, maybe this pump handles the controls also. I’m assuming the 6000 lbs. is only for driving the wheels.

Im thinking about trying to get the motor started. A few years ago I cranked it. It cranked hard for a bit and then turned easier. I figure the oil got to the bearings is why it started doing that. I never did get it started, but it sounded promising. Today I checked the oil. (Still in the lines on the dip stick) I checked the radiator. (About 3/4 full, over the engine) I pulled the plug in the middle of the accessory drive shown here.

CF4A7C0A-74E2-41B6-926D-59F9A1371AC6.jpeg


I looked inside the hole and was surprised to find it was gear driven. (This thing uses so many chains, I thought it was going to be chain) Anyways, I was even more surprised to find that the gears I could see were shiny and had clean oil residue on them. They probably sat for twenty years before the last time I cranked it. I was expecting some rust. Maybe I was looking at the gears that were under oil for twenty years. In any case, I believe there’s oil in there. I’m kind of afraid to start it and have it turn something that is dry. Poured some deisel down the injection pump and got the locked up throttle freed.

I took the two hoses from the small hydro pump and held them up. I poured hydro fluid down them and linked them together. I’m not saying I filled the pump, but there should be some lube in there. So that covers everything till the two big pumps. I guess I will pull a line and pour some hydro fluid in them. After that, I will rig up some kind of fuel jug and start cranking.

I plan to jump it to my golf cart. It has 48 volts from (8) 6 volt batteries. I was thinking I will jump to 5 of them giving me 30 volts to the starter. That should get her spinning pretty good. Remember this is a 24 volt system and there will be nothing else hooked to the batteries except the starter. My only real fear is the injection pump may need rebuilt. If and when it starts, I would only run it for 30 seconds to get the cobwebs out.

On another note, the main pumps seem to be more complicated than the wheel motors. I will get some good pics and questions for my next post.
The main pumps aren't complicated from my view of them. Driving the PWM to control them might be but we can cross that bridge later.
To work on the engine might just want to pull the pumps off the drive.
 
So I took inventory of the hoses on the pumps/motors. Here is a stupid drawing.

90709629-9216-44E4-822D-E04605809BC1.jpeg


The four hoses that go directly from pump to motor are big, like 1 1/2” ID. The other hoses shown are slightly smaller, like 1 1/4” ID. The two hoses from pump 3 are about 1/2” ID. Most all other hoses on the truck are smaller, like 1/4” ID. I’m not sure if the big “cup” on the big manifold is a filter. Also there are more hoses on that manifold. I just realized that there seems to be no big hose from the resivour to the pumps. That doesn’t seem right. I need to look again. Could be one or more hoses from that manifold go to the resivour.
 
The drive pumps either have Internal charge pumps or are fed by a external charge pump at 350 (ish) psi for loop flushing, cooling etc.

There won't be a dedicated reservoir inlet hose if external charge pump, but there will be a case drain hose off each, possibly teed to the other pumps/motors.
 
The drive pumps either have Internal charge pumps or are fed by a external charge pump at 350 (ish) psi for loop flushing, cooling etc.
The brochure listed 350PSI for the charge pumps, I would assume they wouldn't call it out unless it was a separate pump:
This one was especially useful, it has operating pressures for the drive, suspension and braking systems:
3-24.JPG
There won't be a dedicated reservoir inlet hose if external charge pump, but there will be a case drain hose off each, possibly teed to the other pumps/motors.
Wouldn't it be the case drains that go into the header across the bottom of the drawing which then goes out to the cooler?

Aaron Z
 
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The brochure listed 350PSI for the charge pumps, I would assume they wouldn't call it out unless it was a separate pump:


Wouldn't it be the case drains that go into the header across the bottom of the drawing which then goes out to the cooler?

Aaron Z
Yep the bottom header is the case drain, odd there is no filter there. There might be a filter in the reservoir though.
I will look at the pump pictures again the diagram is confusing at the moment.
 
Yep the bottom header is the case drain, odd there is no filter there. There might be a filter in the reservoir though.
I will look at the pump pictures again the diagram is confusing at the moment.
There are eight outlets or inlets to the reservoir. Two of them have big filters inside the tank. Looks like a PITA to change them. I only saw them from the filler cap.

Should there be some kind of pressure relief inline some where? Or is that internal to the pumps?
 
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