Been busy at work so no real building, but bench-building in my head. Before you tell me 'sirch newb' I have searched IBB and nothing has come up. I'm sure PBB has something, but it's such a dumpster fire for finding shit (or reading it) and perhaps there's new arguments pro/con for this.
So, if any of you know my 'build' style, it's arse/486 level cheap. I've got decent mechanical/fab skills but I'm not spending $$$ for anything not necessary to do so. I also like light rigs and common parts-store parts if I can help it. So, here's my thought:
-Ford 9" center section
-'79-91 10 bolt GM front axle or '94-01 dodge D44
Intended rig would be a CJ7 size/weight vehicle (possibly Scout 80, possibly second gen 4Runner. Tire size limited to 37"
Cut center out of 10b, weld in 9" center. Get custom Moser inner axles with 31sp, use off the shelf outers.
Why? I like the drop-out center, centers with gears are super easy to get here in dirt track country in 5.00-6.50 ranges, run common front/rear, stronger than 8" toy, all the parts stores have Dana 44/10 bolt outer ball joints, outer shafts, u-joints. The only custom parts would be the inner axle shafts and they are $270 each. I could make the axle whatever width I want.
The only thing I haven't decided is whether or not to run the GM or Dodge front. I like lockouts, but for a 95% off road rig I'm also not sure I care and the Dodge stuff is actually slightly more available at parts stores now, along with the unit bearing being super-simple to swap. The Dodge outers would also be easier to match up with off-the-shelf 1/2t Ford axle bolt pattern, though custom rear shafts for 9" are cheap enough I'm sure I could get 6-5.5 bolt pattern easy enough.
The other issue in my mind is how to seal the shafts. My thought is to machine a bushing with the pocket for a seal to be installed and weld it in when mating this frankenstein together and install in the 9" banjo housing roughly where the D44/10B seal would be. Or maybe just use THIS?
I'm certain there is many things I haven't thought of that others have, and I'm certain that IBB will point out all the ways in which I'm stupid
I still like the idea as I have access to plenty of stock or stock-style 9" housings with 3" tubes, and either donor 10b/dodge CAD D44 front axle are still common enough to be cheap. I'm also not looking to build axles strong enough to never break, just make it cheap/easy to repair when they do.
Discuss![Grinpimp :grinpimp: :grinpimp:](https://data.irate4x4.com/assets/smilies/grinpimp.gif)
So, if any of you know my 'build' style, it's arse/486 level cheap. I've got decent mechanical/fab skills but I'm not spending $$$ for anything not necessary to do so. I also like light rigs and common parts-store parts if I can help it. So, here's my thought:
-Ford 9" center section
-'79-91 10 bolt GM front axle or '94-01 dodge D44
Intended rig would be a CJ7 size/weight vehicle (possibly Scout 80, possibly second gen 4Runner. Tire size limited to 37"
Cut center out of 10b, weld in 9" center. Get custom Moser inner axles with 31sp, use off the shelf outers.
Why? I like the drop-out center, centers with gears are super easy to get here in dirt track country in 5.00-6.50 ranges, run common front/rear, stronger than 8" toy, all the parts stores have Dana 44/10 bolt outer ball joints, outer shafts, u-joints. The only custom parts would be the inner axle shafts and they are $270 each. I could make the axle whatever width I want.
The only thing I haven't decided is whether or not to run the GM or Dodge front. I like lockouts, but for a 95% off road rig I'm also not sure I care and the Dodge stuff is actually slightly more available at parts stores now, along with the unit bearing being super-simple to swap. The Dodge outers would also be easier to match up with off-the-shelf 1/2t Ford axle bolt pattern, though custom rear shafts for 9" are cheap enough I'm sure I could get 6-5.5 bolt pattern easy enough.
The other issue in my mind is how to seal the shafts. My thought is to machine a bushing with the pocket for a seal to be installed and weld it in when mating this frankenstein together and install in the 9" banjo housing roughly where the D44/10B seal would be. Or maybe just use THIS?
I'm certain there is many things I haven't thought of that others have, and I'm certain that IBB will point out all the ways in which I'm stupid
![Laughing :laughing: :laughing:](https://data.irate4x4.com/assets/smilies/laughing.gif)
Discuss
![Grinpimp :grinpimp: :grinpimp:](https://data.irate4x4.com/assets/smilies/grinpimp.gif)