Coolant out hose temp says 185
Coolant in temp hose says 151
MSD says 222
Autometer temp says 226
so the 'hottest' coolant out of the block/into the radiator is 185* (on the hose), and coolant out of the rad/into the block is 151*, but the temp senders in the pump housing are reading ~40* hotter..? That seems pretty strange, especially on the inlet side. I'd think the water pump temp sender on the inlet side should ready pretty close to radiator outlet temp, and the pump outlet port should read on the outlet temps...but if your rad outlet hose is only reading 185*...that's just really strange. I don't remember which of the pump housing ports...
...wait wait wait - lemme ask this - do you by chance have an RV pump housing? Look at the info below from a 440 build I did a while ago - bottom line is if you have an RV housing you MUST use the matching RV 'stat. I had an RV pump housing and unknowingly ran a non-RV thermostat...and it always ran 'warm'; I put the proper RV thermostat in it and it cooled solidly at thermostat temp ever since. check this out -
My particular 440 was date coded 1978 and was originally in a 79 Winnebago Motorcoach, and because it was intended for an RV is actually has a few minor but important differences between it and a standard car or truck 440. First, the RV 440s were designated at a 440-3, whereas the car/truck 440s were 440-1. The major differences were mostly related to cooling, meaning two additional cooling ports at the outer edges of the cylinder walls, with (or in my case without) respective matching heads with the additional cooling ports, and, the big distinctive difference, the RV heads had 5/8 spark plugs with a non-crush-washer seal (my heads are the typical 440-1 452s with the normal 13/16 plugs and crush washers, so either my 440 just didn't get 'em...or more likely the owner of the RV had the heads swapped out for non-RV heads - my engine did have Fel-Pro head gaskets on it, which was not original, so a head swap was most likely). Also, the RV 440s also received a specific
water pump housing, pn# 3751216, easily distinguished by either the CB on the front inlet or the additional bypass port under the thermostat, which I discovered is kinda important.
RV water pump housing (note the two cast recesses for the thermostat and bypass port) -
A "skirted" thermostat
must be used in conjunction with the RV water pump housing - at least it does if you want it to be cooled properly. The RV pump housing has a 'bypass' feature, which with the RV thermostat...when the engine is below op temp...is intended to
prevent coolant from circulating into the radiator and
only let coolant simmer in the block until the stat opens (the intent being to warm up the block rapidly for cabin heat, etc.), but when the stat opens then blocks the bypass port, sending all of the coolant to the radiator. The RV 440-3 thermostat (I opted for the Milodon 180* unit, #16406) has a lower 'skirt' which when opened blocks off the bypass port in the water pump housing,
but without which (with a typical 'B-body' etc. thermostat from the parts stores)
will not block the bypass port, which will
not send the majority of the coolant to the radiator - it will just continually 'churn' within the block/heads...and some will go through the radiator, but not all, which is why my 440 wasn't cooling well (it was cooling so-so, but not great) - and yep I had a standard 440-1 thermostat in there.
It is also possible you have the RV stat in a standard non-RV housing...which I can only presume will work equally as bad, the presumption being the non-RV housing requires a non-RV stat, like every big block Mopar would have had.
Pics of the skirted thermostat are below -
To recap, here is my RV water pump housing -
But wait - there's more. All of the upper thermostat housings I've found have a recess in them too, which according to the books is to center the thermostat in the 440-1 non-RV applications. The strange part is my 440-3 water pump housing
also has a recess for...I think...the thermostat. Now, because the thermostat lower skirt is supposed to extend down into the lower recess and block the bypass coolant flow I chose to presume the thermostat is supposed to be placed in the pump housing itself, and not in the upper thermostat housing. Should the thermostat go in the upper housing? - don't know, but if it did then there would be the chance of it not aligning with the lower recess, so I went with the lower/below-the-gasket placement. Then, UltraGrey RTV, gasket, more RTV, and upper "thermostat" housing went on, bolted to 18 lb/ft. I'm pretty sure my thermostat housing is not for an RV application and is simply for all the 440-1 applications. I have not yet found a genuine 440-3 thermostat housing, but if I did I'd wager there is no recess in it for the thermostat.
But still, my thermostat housing had that recess in it...or at least it used to. To try to get maximum clamping and sealing potential from it I went ahead and had a local welding shop fill in the recess (cast iron), and I machined it flat - actually I machined it to perfectly match the pump housing with just the slightest detectable amount of center 'rise' to get that much more clamping on the gasket. So, just posting my process and pics for it all...
Upper thermostat housing 'filled in' -
...machined flat -
I got the Milodon thermostat, skirted/RV design (silver), compared to the less reputable Mr. Gasket version -
and Permatex 27036 ultragrey to seal it all up -