It’s that time of year again everything is going wide open and I’m barely keeping ahead. Nice thing is I’m selling shit like crazy had an awesome July so the accounts receivable is way the fuck up there. Bad thing is my piles are all low and everyone picks on the small piles. I’m out of 1 1/2 natural decorative stone and the landscapers are crying for me to make more. Hard for me to get a crusher in that pit when I can hardly keep up with the demand by the concrete and asphalt plants.
Gonna try and piece a bunch of random shit together to move down there to hopefully get some stone crushed in the next week.
Last week the liner in my closed circuit plant needed to get changed. Tore it apart on Monday to find out the bottom bonnet was getting thin. Fuck absolutely the worst time for this to happen. It’s one of those things you cannot see until you pull it apart.
I called up the dealer to see if they sold repair pieces or had a new bonnett support.
Part in question is number 1 in the picture. This part is what the bonnet moves up and down on to adjust to closed side setting of the cone. Move it up to make bigger stone move it down to make smaller stone. You have to move it down over the life of the liner to accommodate for liner wear.
When I clamp it down after it is shimmed to the right height 12 hydraulic jacks pull it down tight to the bottom frame. When it does this is sucks up some large wedges that grab hold of that bottom shell to help hold it down. Just to put it into perspective the piece number 5 in the picture above is held down by 12 tramp relief cylinders. These cylinders will let the head push up if you run a chunk of steel through the machine. It takes 600tons to get it to start to open.
So we are talking about a shit ton of force these pieces take on a daily basis. The dealer gave me a quote for a new bonnet support for $45,000 and 28 weeks out. Thats a no go as the fucker needs to be running by the end of the week at the latest. It really should have been going by the eod Wednesday but won’t be happening with this issue.
So calling around I got lucky and the local tank builders said they could roll some steel for me. Thank the lord I haul them salt in the winter as they normally do not do walk in stuff especially short notice walkin.
I didn’t take a picture of the home as I was in panic mode to get it fixed.
This was the side that had the hole wore through. I cut out the same on the other side as it was paper thin. Almost 30 years of rock hitting this plate finally burnt a hole in it.
The tank guys got the steel rolled by Wednesday morning. The plant manager was kinda laughing because his old timer was retiring in on Friday. He worked there 40 years on the rolls. He also hated walk in work so the manager was teasing him he found one more for home before he cashed out
.
I had them roll 1/2” thick 6” wide patch pieces to fix the thin spots. Them had them roll me some 12” x 1/2” pieces to weld on the inside to be used as wear liners.
Took until Thursday noon to get everything welded in.
Really happy with how it turned out especially with it being 90 and humid out.
Friday got it put back in the machine and everything put back together.
Monday morning she was back smashing rock again. Thank the lord. Was a long week but got it going again.
This week I have some core drillers comming out to survey my quarry. Want to know where the hard rock is so I can make a plan. I bought the neighboring piece 6-8 years ago on the thought the stone was there so now I’m just verifying this.
The core drill
He is drilling down 65-70’ once he hits the hard stone. This hole had 3.2’ of overburden before it turned hard
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These are the rock cores he is pulling out.
They are brought out a hammer drill and had him punch some holes all over the place to get some quick data. He went into the bottom of the current hole and shot down 88’ and she only had 1 6” seam of soft in the entire hole
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This good that this survey will show there is millions of tons of rock left in the quarry. That way when I say enough is enough I have the data to get a premium for the property.
I really do have to decide what I want to do. As I really show hire another 4-5 guys so I can get more done with less overtime. Now the boys are soaking up 15+ hours a week. It makes good paychecks but it’s hard on the checkbook.
Crispins advice has been ringing true with me lately. The harder you work the less money you end up making
. It’s stupid some days. I could argue that rock crushing is right up there with the hardest ways to make a living. Only way worse is to be a farmer
.