Here’s a theory. The selinoid pin moves out. When it’s half way out, it allows hydro fluid to move the servo to change the angle of the swash. But when the selinoid pin is completely out, it “freezes” the servo/swashplate in whatever location it’s at. When you de-energize the selinoid, it moves the servo back to zero angle. If it worked like that and I gave it 24 volts constant, it would just move the swash a very little and freeze there. (Giving me the slow speed) Then, when and if I could make the pin stay halfway out longer before going the full extension, I would get more swash angle and speed.Yes at 24V constant it will be at full extension. The idea behind the PWM, is rapidly energizing and de energizing to be able to control stick out.
I have only givin it 24 volts. That is how I get it to move now. But it’s too slow.Or how about the further it moves out the more it adjusts the wash plate in a linear relationship. More than likely 12v = 50% and 24v= 100%
Have you given it 24v yet and tried it?
Here’s a theory. The selinoid pin moves out. When it’s half way out, it allows hydro fluid to move the servo to change the angle of the swash. But when the selinoid pin is completely out, it “freezes” the servo/swashplate in whatever location it’s at. When you de-energize the selinoid, it moves the servo back to zero angle. If it worked like that and I gave it 24 volts constant, it would just move the swash a very little and freeze there. (Giving me the slow speed) Then, when and if I could make the pin stay halfway out longer before going the full extension, I would get more swash angle and speed.
I think this is way complicated, but I don’t like to doubt the ability of engineers to make things complicated.
Sounds like you need a flow meter to figure out what’s going on .
Two, one for each side. A big chain ties them all together.I haven’t seen how it’s all plumbed. How many wheel motors are there to turn all the wheels?
Assuming this is some sort of auto "gear range" control that uses drive loop pressure to shift the swash plate but that's a reckless guess.Ok, here goes. I’m going to explain everything real basic. Not because you don’t understand, but because I want you to know that I understand. (Or maybe I don’t)
The motor has 6 ports on it.
The top center in the pic is a case drain about 1” hose. On the right you can see a large 1 1/2” hose that is part of the closed system. It can’t be seen here, but there is another large hose below the aluminum block just under the first large hose fitting. Then there are two banjo bolt ports at the lower right. The final port is covered by the aluminum block mentioned earlier.
I made a aluminum block to cover the port on the motor so I could remove the current one for examination.
I put an AN fitting there so I could test or cap this port. I installed a cut off valve on it. To make it easy.
The aluminum block is actually two blocks with holes in them that line up with each other. One block has a selinoid on the end.
I separated the blocks to figure out how this all worked. The top block folds over to mount on the lower block. You can see the hole on the left that doesn’t have an o-ring doesn’t have a corresponding hole in the bottom block. (Not used)
I tested all the holes to see how they connected. I drew a shitty diagram of the schematic.
I really screwed up the drawing, but maybe you can follow. I’ll give you some help.
All the holes with X’s on them are mount holes and have nothing to do with the flow.
Port “1” is an AN nipple on the back side of the top block. It goes through that block and lines up with the “1” hole on the lower block and joins the banjo bolt fitting on the left. It goes no where else and has nothing to do with the selinoid.
The “A” and “B” holes are joined at the selinoid end. If the selinoid is energized, they are separated. The “A” hole lines up with the hole in the motor and the “B” hole joins up with the other banjo bolt fitting.
The AN nipple on the top of the block has a “P” stamped next to it.
The motor has a “P” cast into the housing right next to the banjo bolt fitting that is directly connected through the blocks to this AN fitting. I assumed that giving it pilot pressure would do something. I figured the other banjo bolt fitting would be a return. It still could be. In my tests so far, I ran that return back to the resivour and blocked off the port on the side of the motor.
Today I put a pressure gauge on that port.
I ran the motor and even drove the machine a few feet and the pressure never moved. (Yes, I had the cut off open)
Not sure what my next step should be. I tested the selinoids. One works and one doesn’t. I guess I could hook the selinoid on one side and see what the effect is.
I just found this thread, and I was almost overjoyed to find out the Excalibur survived. It was on my list of historic military vehicles destroyed in recent times; everything indicated that it went in 2016 along with the other vehicles scrapped when Parramore Surplus shut down. It sounds like Bonnie Parramore actually saved it, that's a miracle. From what I know this vehicle should be serial number 3, the last of the three Excalibur prototypes.
I'm glad someone bought it and even got it running again. I bet it will be really impressive to see it moving at 100%.
It worries me that the most recent update is you cutting the roof off. I sure hope that you saved the roof pieces so the vehicle can be restored when you're done with it. I can't tell you what to do with it of course. I can only ask from the bottom of my heart that you treat it as the piece of history that it is and don't mutilate it any futher. It's the last of its kind, it deserves to make it to a museum.
If I had any documentation for it I would give it to you, but since the Standard Manufacturing truck and the Excalibur were a private venture, which the Army never really wanted anyway, there's not going to be any technical documentation on the government side of things. I'm sure that when the company went out of business they threw away all of their files, that's the way it always goes. There may be a brochure and a manual in the US National Archives, but I've never come across it in all my time working there. It's too recent anyway, files from the 80s generally aren't available yet.
Solenoid man check your spelling please