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iBooster Electric Brake Booster

OLD thread but I keep seeing advertising of this electric remote mount power brake setup. It is expensive but a friend has it on his luxury prerunner and the brakes are the best brakes I've ever experienced.

Anyone running this or know of a similar setup for cheaper?

 
OLD thread but I keep seeing advertising of this electric remote mount power brake setup. It is expensive but a friend has it on his luxury prerunner and the brakes are the best brakes I've ever experienced.

Anyone running this or know of a similar setup for cheaper?

Holy fark that pricey. Then again, I see a lot of EV stuff where people are using $700+ in vacuum pumps and such for brake boosters and other parts to run hydraulic steering.
 
Holy fark that pricey. Then again, I see a lot of EV stuff where people are using $700+ in vacuum pumps and such for brake boosters and other parts to run hydraulic steering.

Yeah I know electric power steering setups are fairly common. Run an oem one of those powering a hyrdroboost brake setup. This one is just so compact with just a dual master cylinder for power brakes.
 
Locking up 40”s with no effort.
Holds back 4.88 x 1.95 x 2.72 x 2.48 at idle no problem.


IMG_5500.jpeg
 

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Haven't even wired up the iBooster in my Subaru yet. Got me wondering what kind of skid marks I'll be laying down.
 
Toyota conversion?

Is this the same thing with a different looking accumulator and a on/off pressure switch/relay.


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CarterKraft How do you wire that ? It's cool
No idea, I just imagined that Jegs pump is not a aftermarket part, it had to be a OEM part so I just google image searched booster pumps until I found a similar one.

I need to study the JEGS kit some more and see if the answer is in there.


edit: it says it makes 1800-1900 psi brake pressure with a 1 3/16" MC.
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Googling more it also looks like the OEM might use that for a 4 wheel hydraulic parking brake.
That would be bad ass if we figured that out. I are not Toyota saavvy.

 
That looks promising. The master seems like the challenge to find. Looks like the Prius master has the abs module built into it, so that is likely a no-go.

Im guessing Jegs/Speedway are getting the master custom machined with the extra ports/piston?
 
I haven't read much into these but do they use hydraulic fluid or what. Also how do you fill and bleed these electric pumps?
The low pressure side of the pump is fed by a reservoir. Here is the complete toyota setup: 10-15 TOYOTA PRIUS V OEM HYBRID BRAKE PUMP SYSTEM ANTI LOCK BOOSTER 47270-47030 | eBay.

It looks to be fed with brake fluid, as the same resi feeds both the master, abs pump, and booster. Not sure how it is bled, but assume the pump will self bleed like a PS pump.
 
The pressure switch looks like a conventional switch likely with some hysteresis given the accumulator, operates like a air compressor switch.

The master is the hard part I bet.
 
That's interesting. My '99 Range Rover has a similar setup, with a pump + accumulator that feeds a combined master and ABS valve block. A lot of the pump components are EOL and hard to get nowadays, would be sweet if there's a modern system available that could plug in.

FWIW, that system uses a pressure switch with separate on and off pins to trigger the pump.
 
I don't think the newer vehicles use the abs system as a parking brake like what we usually think of. Its more of a safety feature. If one of the doors is open and the car is on, it applies the brakes to keep the car from rolling so that whoever is stepping in or out doesn't get run over. Shut the door and it releases the brakes. I'm sure there are other situations they can apply the brakes temporarily with the abs for safety reasons.

I'm guessing the low pressure port is the feed to the pump and the high pressure is the output to the MC cylinder?
 
I don't think the newer vehicles use the abs system as a parking brake like what we usually think of. Its more of a safety feature. If one of the doors is open and the car is on, it applies the brakes to keep the car from rolling so that whoever is stepping in or out doesn't get run over. Shut the door and it releases the brakes. I'm sure there are other situations they can apply the brakes temporarily with the abs for safety reasons.

I'm guessing the low pressure port is the feed to the pump and the high pressure is the output to the MC cylinder?
The lp port just returns to the mc, the high pressure port is fed back to the mc to "apply" force to the other F/R pistons. So it's effectively pushing the brake pedal for you.

In this setup the mc has 3 pressure ports, one in, 2 out.
 
I don't think the newer vehicles use the abs system as a parking brake like what we usually think of. Its more of a safety feature. If one of the doors is open and the car is on, it applies the brakes to keep the car from rolling so that whoever is stepping in or out doesn't get run over. Shut the door and it releases the brakes. I'm sure there are other situations they can apply the brakes temporarily with the abs for safety reasons.

I'm guessing the low pressure port is the feed to the pump and the high pressure is the output to the MC cylinder?
Sort of like my 2014 chevy 2500 has hill hold but with old school hydroboost an master cylinder, proly done through the ABS module
 
I've been scouring my ass off and finding this master cylinder has not yeilded anything yet.
There are a literal TON of theses setups for sale by all the usual suspects, but they are pretty generic, no brand name etc.
Scott Drake sells one already configured for a mustang.
 
Has anyone called to see if you can get just the master cylinder?
Maybe just say you buggered the port threads when trying to thread the fitting into the port.
Too late for me to call today but I will try to call tomorrow or Monday.
 
Gumbybronco

19+ superduty master mates to the iBooster. Excuse some of the jank, still test fitting things.

PXL_20240601_173642894.jpg


3/8" spacer (3x 1/8" spacers in my case) sets the master back to the correct spot

PXL_20240601_173645713.jpg


The studs on the ibooster are too short though, and seemingly go through the entire thing so can't be pressed out and replaced easily. I put a threaded spacer onto the studs, but that's then too big for the master so I drilled the ears on the master to 5/8". And since I'm just janking it together and the spacer sat proud, I threw some oversized nuts on and then a bolt threads into the spacer to clamp the master down.

PXL_20240601_173654233.jpg


The superduty master sits ~13deg off of level with the studs, unlike the car masters which are parallel with the four mounting studs. Because of this I made two mounting patterns in my (new) bracket.

PXL_20240601_231847859.jpg


This thing is an absolute chonker, the car master sits past the booster ~3.5" where as this is close to 7" so a lot longer, though a bit shorter than my Wildwood master that is ~8" long.

PXL_20240602_001119779.jpg


Also the superduty master can only really be mounted in one position otherwise the one brake outlet ends up running into the fat plug (unless you could do a more low profile setup than banjo bolts). Which on that note the outlets are on the opposite side of the master compared to the car master.

This setup is so huge I think it'd be hard pressed to justify it. I've debated making my own master that's the length of the car one but with a larger bore to keep it compact but be able to adjust the feel. But first is seeing how this feels, and since I got the big boy to fit I should be able to reconfigure it with any of the other master options now.
 
Gumbybronco

19+ superduty master mates to the iBooster. Excuse some of the jank, still test fitting things.

PXL_20240601_173642894.jpg


3/8" spacer (3x 1/8" spacers in my case) sets the master back to the correct spot

PXL_20240601_173645713.jpg


The studs on the ibooster are too short though, and seemingly go through the entire thing so can't be pressed out and replaced easily. I put a threaded spacer onto the studs, but that's then too big for the master so I drilled the ears on the master to 5/8". And since I'm just janking it together and the spacer sat proud, I threw some oversized nuts on and then a bolt threads into the spacer to clamp the master down.

PXL_20240601_173654233.jpg


The superduty master sits ~13deg off of level with the studs, unlike the car masters which are parallel with the four mounting studs. Because of this I made two mounting patterns in my (new) bracket.

PXL_20240601_231847859.jpg


This thing is an absolute chonker, the car master sits past the booster ~3.5" where as this is close to 7" so a lot longer, though a bit shorter than my Wildwood master that is ~8" long.

PXL_20240602_001119779.jpg


Also the superduty master can only really be mounted in one position otherwise the one brake outlet ends up running into the fat plug (unless you could do a more low profile setup than banjo bolts). Which on that note the outlets are on the opposite side of the master compared to the car master.

This setup is so huge I think it'd be hard pressed to justify it. I've debated making my own master that's the length of the car one but with a larger bore to keep it compact but be able to adjust the feel. But first is seeing how this feels, and since I got the big boy to fit I should be able to reconfigure it with any of the other master options now.
Thanks for following up with the detaIls and process.

I look forward to hearing how it feels.
 
Thanks for following up with the detaIls and process.

I look forward to hearing how it feels.
I was also thinking about it last night, it'd be easy to make the 3/8" spacer for the master also clock the master over. Then you wouldn't have to drill the ears out or use the threaded spacers. Have some studs mounted to the 3/8" spacer for the master, that would also free up a bunch of orientations.

Might fuck with that later, but first to get a brake pedal made.

PXL_20240602_162318385.jpg
 
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