Bible '05+ Ford Super Duty Dana 60 Axle Tech & Info

Confirmation says our tools are fine. :laughing: Just seems like an odd size tube.
I agree. I had to recheck it a couple times because I have some machining to do to hybridize a pair of lopped-off long side tubes onto a 14b center for a rear steer build, and the only dimensions that made any sense in the whole project were tube OD's.
 
Does anyone know if the 2017-2022 rear axle has a shorter, bigger pinion like the front high pinion?

I just found a 2017 front axle for a good price 2 hours from me. Currently have an older Dana 60 rear sitting around, just curious if 2017-2022 is worth hunting down.
 
Does anyone know if the 2017-2022 rear axle has a shorter, bigger pinion like the front high pinion?

I just found a 2017 front axle for a good price 2 hours from me. Currently have an older Dana 60 rear sitting around, just curious if 2017-2022 is worth hunting down.
The Sterling 10.5"??
 
Well thank you for pointing out my ignorance. Here I thought they had Dana 60’s. :homer: Disregard my ******ed question.
No worries. I just wasn't following and was making sure I understood your question. Some of the duallys (what's the plural of dually?..ies?) still run Dana M300s (similar to the Dana 80)...and I think M275s and Sterling 10.5s for SRW on 2017+. I think the Dana 80 ended with 2016 models.
 
EDIT: Some of this is wrong. See below for better details from '84 Bronco II

This was posted by OB1 and others in the Ford Forum thread ***led "No More 60 Front SD". The thread is primarily about the 2023+ models no longer coming with a Dana 60 but instead a Dana M256 Metric AdvanTEK axle, it still appears to use the same outer knuckles, U joints, Unit Bearing etc.

EDIT: seems like this new axle has large ring gear than Dana 60. Also seems like they may have started to phase in around 2017+

Most models are coming with a passenger side "fake" manual-locking hub, as in the passenger side axle rotates constantly. Basically an OEM drive slug. People have found an easy way to convert it back to manual with OEM part numbers.

I think its interesting because some people do of course want drive slugs on trail rigs, it looks like you could even fit 2 of them (the actual slug part) per side.

1772808302981.png
 
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This was posted by OB1 and others in the Ford Forum thread ***led "No More 60 Front SD". The thread is primarily about the 2023+ models no longer coming with a Dana 60 but instead a Dana M256 Metric AdvanTEK axle which appears to have a ring gear around the size of a Dana 50. With that being said it still appears to use the same outer knuckles, U joints, Unit Bearing etc.

Overall a downgrade.
Beyond stupid, Ford. You already went the D50 route....and had to go back to the 60. You made the 60 even stronger in '17...now making it back similar to 1999? WTF?
 
256/25.4= 10.079" ring gear

I thought all of the 17+ and up axles that had the short pinion were also advantek axles?

The advantek axles are interesting, I have an m210 and m220 from the JL's. At one point jeep or dana advertised the m220 gears as being similar in strength to the larger classic D60 even though m220 is similar in size to a classic 44. They changed the way they cut the teeth so the m220 only has like .75" of hypoid offset, but is still supposed to have a good amount of teeth in contact with the pinion. The pinion is shorter and way bigger in diameter vs a 44. They use two different carrier bearings, the one near the ring gear being about .5" bigger in diameter vs a classic D44. Same for the inner pinion bearing, about .5" bigger.
 
256/25.4= 10.079" ring gear

I thought all of the 17+ and up axles that had the short pinion were also advantek axles?

The advantek axles are interesting, I have an m210 and m220 from the JL's. At one point jeep or dana advertised the m220 gears as being similar in strength to the larger classic D60 even though m220 is similar in size to a classic 44. They changed the way they cut the teeth so the m220 only has like .75" of hypoid offset, but is still supposed to have a good amount of teeth in contact with the pinion. The pinion is shorter and way bigger in diameter vs a 44. They use two different carrier bearings, the one near the ring gear being about .5" bigger in diameter vs a classic D44. Same for the inner pinion bearing, about .5" bigger.

I thought it was 2022+?
 
I thought it was 2022+?
Idk for sure, a quick rockauto search for a 2018 F350 6.7 shows both a regular reverse rotation 10" gear set for a hp60 and a motive gear set listed as "short pinion" with the ring gear diameter spec'd at 10.08" which is 256mm
 
Idk for sure, a quick rockauto search for a 2018 F350 6.7 shows both a regular reverse rotation 10" gear set for a hp60 and a motive gear set listed as "short pinion" with the ring gear diameter spec'd at 10.08" which is 256mm

This is what I was eyeing up. Just wish they had more specs on it.


Also weird they don’t carry any other brand 6.17.
 
Idk for sure, a quick rockauto search for a 2018 F350 6.7 shows both a regular reverse rotation 10" gear set for a hp60 and a motive gear set listed as "short pinion" with the ring gear diameter spec'd at 10.08" which is 256mm
Aren't they the same thing? Like people still call them Dana 60s (though the 2017+ have the 10" ring gear and beefier/shorter pinion)...but they're technically now M256s?
 
Aren't they the same thing? Like people still call them Dana 60s (though the 2017+ have the 10" ring gear and beefier/shorter pinion)...but they're technically now M256s?
The two gear sets I looked at on rockauto are definitely two different axles, one being the classic HP 60 with the long pinion and the other being the advantek axle with the short pinion, but yeah rockauto just refers to them both as D60 even though advantek is completely different.

Jeep/dana really screwed that all up with their advertising when the JL came out, calling them dana 30/35/44 when they're really all advantek axles that were a completely new set of axles.
 
I have to wonder if Ford did a hodge podge mix of older long pinion D60s and the short pinion ones for '17-'22 models depending on option packages. Seems dumb AF....but not unheard of for domestic manufacturers.

+1 on that speculation.

I wonder if new ratios would call the shot on some of that. Old stock being run out where practical/optioned. Ford and Jeep have a history of licensing specific designs from Spicer. There must be volume commitments to that end.
 
This was posted by OB1 and others in the Ford Forum thread ***led "No More 60 Front SD". The thread is primarily about the 2023+ models no longer coming with a Dana 60 but instead a Dana M256 Metric AdvanTEK axle, it still appears to use the same outer knuckles, U joints, Unit Bearing etc.

EDIT: seems like this new axle has large ring gear than Dana 60. Also seems like they may have started to phase in around 2017+

Most models are coming with a passenger side "fake" manual-locking hub, as in the passenger side axle rotates constantly. Basically an OEM drive slug. People have found an easy way to convert it back to manual with OEM part numbers.

I think its interesting because some people do of course want drive slugs on trail rigs, it looks like you could even fit 2 of them (the actual slug part) per side.

You got this confused. 2023+ can be either the new Advantek M235 (9.25" ring gear), or the short pinion Dana 60 that started in 2017. It is not clear exactly which models or options get the M235 or the Dana 60 center, but it seems most, if not all, F250s are coming with the M235. The outer on both axles appear to be the same as the 2017-2022 axles aside from the passenger side drive slug.

Advantek axles are metric, and their designation comes from their ring gear size in millimeters. Dana Spicer started referring to their legacy axles using this nomenclature as well. M256 IS a Dana 60, and is NOT an Advantek axle.

Aren't they the same thing? Like people still call them Dana 60s (though the 2017+ have the 10" ring gear and beefier/shorter pinion)...but they're technically now M256s?

Yes, M256 is a Dana 60. The M235 is a new Advantek axle with a 9.25" ring gear.

I have to wonder if Ford did a hodge podge mix of older long pinion D60s and the short pinion ones for '17-'22 models depending on option packages. Seems dumb AF....but not unheard of for domestic manufacturers.

This is completely false. All 2017+ Dana 60s have the fat short pinion with the 10" ring gear. 2005-2016 is the 10" ring gear with the long pinion that is interchangeable with pre-2005 9.75" gear sets used by every other high pinion Dana 60 ever made.
 
My 2024 poverty model F250 work truck has the regular D60 and not the advantek. Kinda surprised me.
 
You got this confused. 2023+ can be either the new Advantek M235 (9.25" ring gear), or the short pinion Dana 60 that started in 2017. It is not clear exactly which models or options get the M235 or the Dana 60 center, but it seems most, if not all, F250s are coming with the M235. The outer on both axles appear to be the same as the 2017-2022 axles aside from the passenger side drive slug.

Advantek axles are metric, and their designation comes from their ring gear size in millimeters. Dana Spicer started referring to their legacy axles using this nomenclature as well. M256 IS a Dana 60, and is NOT an Advantek axle.



Yes, M256 is a Dana 60. The M235 is a new Advantek axle with a 9.25" ring gear.



This is completely false. All 2017+ Dana 60s have the fat short pinion with the 10" ring gear. 2005-2016 is the 10" ring gear with the long pinion that is interchangeable with pre-2005 9.75" gear sets used by every other high pinion Dana 60 ever made.
Thanks for the clarification. I'm going to delete my speculative comments to avoid someone reading the thread and coming to an erroneous conclusion.
 
So why this drive slug on one side? Seems like all the disadvantages of locked hubs without the advantages.
 
So why this drive slug on one side? Seems like all the disadvantages of locked hubs without the advantages.
Because women, and men who are no more capable than women. Fords are the only vehicle left with selectable hubs. Soon they will be like GM Dodge Toyota etc that just spin the parts all the time so that women and girly men don’t have to get their nails dirty touching a knob.

Pussification of the gene pool
 
So why this drive slug on one side? Seems like all the disadvantages of locked hubs without the advantages.
My guess would be a combo of reducing costs and improving fuel economy and steering feel when in 2wd, not unlike the often-problematic axle disconnect that almost everybody but Ford did at various times in the late 80's to early 2000's.
Fewer moving parts = more reliability (maybe); fewer parts = less cost, wheels not connected together = less steering load/feedback, etc.
Though fewer moving parts is sort of a mischaracterization in this case as the drive slug is moving more parts (axle guts) in use, leading to more wear long-term. But that wear is likely past warranty, while a locking hub failure is more likely to show up within warranty.
 
My guess would be a combo of reducing costs and improving fuel economy and steering feel when in 2wd, not unlike the often-problematic axle disconnect that almost everybody but Ford did at various times in the late 80's to early 2000's.
Fewer moving parts = more reliability (maybe); fewer parts = less cost, wheels not connected together = less steering load/feedback, etc.
Though fewer moving parts is sort of a mischaracterization in this case as the drive slug is moving more parts (axle guts) in use, leading to more wear long-term. But that wear is likely past warranty, while a locking hub failure is more likely to show up within warranty.
So you think it would improve fuel economy? I don’t see that. Even on an open diff, that rotation has to continue either to the front driveshaft or the other axle. My guess is it would do both to some degree.
 
Because women, and men who are no more capable than women. Fords are the only vehicle left with selectable hubs. Soon they will be like GM Dodge Toyota etc that just spin the parts all the time so that women and girly men don’t have to get their nails dirty touching a knob.

Pussification of the gene pool
When I ordered my '19, it took me six dealerships to actually do the deed (for various reasons; it ultimately came down to four who refused to try to order it even with a build sheet from the website in hand, and the last two were just me price shopping), and one of the ones along the way told me that manual hubs (which were a zero dollar option online at the time) were discontinued that year, because Ford had too many warranty problems with people who didn't know how to use them and couldn't figure out how to operate a floor shift transfer case, so they were shifting it into 4wd at speed with the hubs unlocked and grinding stuff up.

Obviously the warranty issue/concern was smoke being blown up my butt, but it really made me wonder, how many people would really buy a zero-savings order-only option that makes it less convenient, without knowing what that option actually entails.
 
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So you think it would improve fuel economy? I don’t see that. Even on an open diff, that rotation has to continue either to the front driveshaft or the other axle. My guess is it would do both to some degree.
Vs both unlocked, no. Should be worse.
Vs both locked, not enough for you or I to notice, but enough for an engineer with gnats ass precision stuff trying to hit an epa benchmark, yes.
My thought is that they're trying to hit some convenience/reliability/feel target while also being better on fuel economy than the "f it just put drive slugs in both sides" solution.

My own opinion is that it's a semi-crappy "split the baby" solution every direction, but I do like the going-forward availability of factory drive slugs, and the ease of which one can obtain slugs or hubs, albeit at dealership prices (at least until the slug trucks start hitting the pick-n-pull yards).
 
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Because women, and men who are no more capable than women. Fords are the only vehicle left with selectable hubs. Soon they will be like GM Dodge Toyota etc that just spin the parts all the time so that women and girly men don’t have to get their nails dirty touching a knob.

Pussification of the gene pool

This times 1,000.

When I tell people I swap manual hubs on everything I own they’re like Why? Because I’m not a pussy and I understand the benefits. The ONE draw back is occasional maintenance.

Everyone is a pussy anymore.
 
Maybe its a bit of a gimmick piece of hardware Ford can attract more pussies with, without alienating the locking-hub crowd. Doesnt cost them an axle redesign.
 
Ford sucks at making vacuum actuators that survive more than 20k miles. I get a 1 mpg loss on my F150 that spins 24/7 because the IWEs failed and I left em locked in and deleted the vacuum system to them.
 
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