Thought I'd update this:
Spent too long in my shop up on jackstands. Found a 2wd trans and robbed the OD gears out of it, though after looking at it I could have swapped the whole trans if I wanted to. Point in Mazda/Ford's favor. Looks like tossing the 2wd tailhousing and the speedo gear and it would have swapped. I didn't as I didn't know the history of my parts transmission. After pricing new parts I decided using a parts trans was best.
While it was in the shop I did the "add an extra clutch" to the 8.8LSD, tossed in new u-joints in the front driveshaft, installed new u-joints in the front axle shafts. Since I had the front axle shafts out I pulled the carrier and installed a clearance lock-rite in the front axle. Been a while since I fucked with a TTB. Yes (arse
), I'm aware of the superiority of the TTB vs IFS for off-roading, but fuck I hate tearing it down past the outers. Fixed the bead leaks on a couple of the 80% tread 31" Mastercraft all terrains that it came with. Then lost one of them as the PO must've filled one with fix-a-flat and deteriorated the tire enough that it 'sploded on the way to work the next day
. Now it's got a 31 off an XJ I had years ago.
Finally change the 10? year old oil. Oil pressure gauge shows random oil pressure levels (some day's it's just above 'L' on the gauge, some days it's in the middle). Bitch doesn't rattle so fuckin' SEND IT.
Got high beams working (another fuse missing from the panel, PO must've robbed fuses from a bunch of different cavities when trying to get it running, oh well), interior lights don't work except dome light, which is now staying on all the time (hadda remove all the bulbs last night). Think the dimmer switch is bad, but also wondering if the GEM module is fucked (dome light issue?). Going to work on these issues as I get time.
Filler neck leaks when filling it. IC odometer and trip meter work and don't work randomly. It shows 332xxx on the clock. I'm still not sure if this is the factory IC but some of the things I saw while it was torn down make me think it might, others don't. Not sure I've ever seen a 1/3mil mile 4.0L Ford, but it doesn't appear to have been swapped. Rad went to leaking at the pinch seam on the tank, got one coming from RA tomorrow cuz I couldn't find one at the self-service yard Sunday. Did get a tailgate though (fuck air gates
). Leaking slow so I keep driving it (with 2 spares cuz the XJ tire I put on it is probably 20yo, the 3 that are still on it from the original purchase are 15
) putting 80+ miles on it a day.
The reason I tightened up the LSD and added the lock-rite is I think it's gonna be an occasional wheeler. May toss a body lift on it and run 33's, but with the 3.42 gears I think I'm just going to find a more aggressive set of 31's. Probably a DIY front/rear bumper and a winch in it's future, and maybe some DIY skids as well. I kinda like the idea of a low clearance but capable off-roader to get my kids driving on trails in a safer manner than my too-tall Toyotas. When I do tires/bumper/winch/skids I'll probably start a build thread. For the basic repair/resurrection stuff I encounter I'll update this one.
I kinda like this li'l guy