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CJ5 wild stretch and full build (Big Booty Judy)

Started the rebuild on the super cheap dana 300 I picked up a while back. Dunno how cheap it'll be after a full rebuild and twin stick conversion. Bit still cheaper than an atlas. Also got the motor under the hood of its new home for the first time. Albeit a touch lower than planned....

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Got the transfer case all torn down. In all reality, looking at the bearings and gear wear, it wasn't worth tearing apart. All it really needed was seals. Oh well. Fresh bearings and seals never hurt. Getting a nice set of JB cable shifters too. Also refilled my weld gas today and got the aluminum and steel sheeting for the dash and firewall trans tunnel. Stay tuned for the next episode! Next time on big booty judy.....

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Great build and workman ship!! looking forward to more updates.
 
Does this seem accurate or have I forgotten some major things? Want to use this as a placemarker for coilover ordering later with people chiming in that may have more accurate estimates that have completed similar builds.


Frame 225 (gusseted 2x4 and 2x3 .120 wall box)
Coilovers 40 x 4 = 160
body 500
Tires and wheels 72x4 + 20x4 = 368
Trussed 10 Bolt front 380
Trussed 14 bolt rear w/ discs 550
Engine (LS2) 443
Trans (6L80E) 230
Transfer case (dana 300) 90
Driveshafts 50
Gas Tank 90
Seats 50
Misc 400 (comms/heat/ac/radio/accessories)
Suspension arms LCA 30 x 4 + UCA 20x4 = 200
Roll cage 200 (est.100ft 1.75 x .120)
Exhaust 45
Battery 50
Radiator 40

Roughly 2300-2500 sprung weight
Roughly 1550 unsprung weight
Approximately 4000 lbs total vehicle weight
 
Does this seem accurate or have I forgotten some major things? Want to use this as a placemarker for coilover ordering later with people chiming in that may have more accurate estimates that have completed similar builds.


Frame 225 (gusseted 2x4 and 2x3 .120 wall box)
Coilovers 40 x 4 = 160
body 500
Tires and wheels 72x4 + 20x4 = 368
Trussed 10 Bolt front 380
Trussed 14 bolt rear w/ discs 550
Engine (LS2) 443
Trans (6L80E) 230
Transfer case (dana 300) 90
Driveshafts 50
Gas Tank 90
Seats 50
Misc 400 (comms/heat/ac/radio/accessories)
Suspension arms LCA 30 x 4 + UCA 20x4 = 200
Roll cage 200 (est.100ft 1.75 x .120)
spare tire and carrier 200
Exhaust 45
Battery 50
Radiator 40

Roughly 2500-2700 sprung weight
Roughly 1550 unsprung weight
Approximately 4200 lbs total vehicle weight
Edited
 
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No longer a pile of parts! Dana 300 is fully rebuilt and ready to install. Still waiting on advance adapter to send me the adapter so I can get it ready and installed on the trans and mount the drivetrain. Got a little sidetracked on other projects.
 

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Got our talon and decided to build a bumper/cargo extension and do wheels and tires. Also working on a couple mini bike kit builds for the kids. Busy busy.
 

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Great work...

Good luck trying to buy springs now and be able to use them later! Besides what spring rates do you buy, do you buy them 16" long or 14" long for the bottom spring? A lot of guys go 16" on the bottom and 14" on top on a 14" coilover. Based on my 48 willys build I'd probably buy 4-16" 200lb springs to weigh the corners to calc the final spring rates, as that would give me a top spring range of 100lbs to 200lbs to choose from. Of course, if you could borrow some 14" or 16" springs to slap on and get the final sprung corner weights and then order the correct springs for both top and bottom that would be the smartest thing to do. FYI my build consisted of a frame 2"x4"x.25 wall and was stretched 12", motor 5.0, zf5-42 tranny and atlas. Again good luck with this as you're probably going to get a ton of different answers.
 
Very nice build.

Did you keep the frame width the same as stock or widen it?

Jack
 
Was able to get the basic dash made, then built the front cage supports, with pass through's and anti shear stubs. Got lazy and ordered cage feet from motobuilt. As long S it took me to do these, the time savings was worth the cost. So I can start on the cage when those roll in, since I won't have my clocking ring until June 10th. Then I can install the Drivetrain, then start on my links.
 

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Main hoops are bent up. And some possibilities. Hard to make a good looking family cage.
 

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Are you planing to run any of the cage tubes down through tub to the frame?

If so, why not tie the A-pillar to the frame also.

If not, make sure you make the landing pads as large as possible and tie into two different planes if you can.

Build is coming along nicely. Actually, is one more build that makes me want to set my shit on fire
 
Are you planing to run any of the cage tubes down through tub to the frame?

If so, why not tie the A-pillar to the frame also.

If not, make sure you make the landing pads as large as possible and tie into two different planes if you can.

Build is coming along nicely. Actually, is one more build that makes me want to set my shit on fire
All pillars will be tied to frame. A pillar pad goes through dash with shear points. Will be tied to floor with backing plate then to frame and through the firewall to the engine cage. Just doing mockup now then finishing tie ins. Have to wait for body bushings for proper spacing before I complete tie ins to frame as well.

Sorry your jk is a pain. Bitchin build though.. Thats why I went with an older model (that and no smog) and I guarantee that there will be times I want mine to burn down too.
 
Also just absolutely hate the look of the A pillar bar taking up part of the doorway, that's why I'm tying it through the dash. Your inner fenders look bitchin.
 
good looking build. Keep up the good work! My bro is building a cj6ish jeep as well...maybe ill get him to get a build going on here.
 
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So side projects seem to slow me down for whatever reason. I try really hard to stick to one build at a time, but I really wanted to get the kids some toys for the summer that they can beat on for years to come. Some of my best memories as a kid were go-karts and mini bikes. Got some ol skool frame kits and genuine Briggs and Stratton 5.5hp engines. Finished painting them (definitely a 10ft paint job, but they're mini bikes, going to get beat to hell anyway). Painted them Black crystal ruby per my stepdaughters request and cleared them. I hope the kids, niece's, nephews and cousins will get tons of fun for years to come. Back to the jeep shortly. ADHD is a bitch. Gotta focus.
 

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So I managed to take a little time today to get the major part of the cage all tacked up. Going to TIG the whole thing (just don't want to deal with the spatter). B pillar is kicked back at 17* just like the A pillar. Cage leans slightly out at the top, trying to squeeze in the most shoulder room I can, while keeping the footprint inside the tub rails so I'll be able to remove it for powder coat one welding is complete. Lots left to do, but this was a big step forward.
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Progress is looking good.

I so would love to learn to TIG and my welder will do it, but it seems so time consuming vs mig, but it sure looks awesome when done and like you said no splatter to deal with!! Maybe this winter I'll dive into doing this.
 
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