Update,
The truck has been doing good lately except for some minor things. (I’ll get to them) It’s pretty much my favorite thing to drive ever. I figured out why it’s so fun to drive. Let’s face it, this truck is not fast, but it feels fast because of a couple reasons.
First, it’s faster then what you expect from a large truck. When you are at a light and a garbage truck is next to you, you know you just need to barely step on the gas to pull in front of him. This truck looks like the size of a garbage truck, but is way faster. I’m not saying your shit box won’t out excellerate it, but you are going to have to floor it.
The other reason it feels fast is the combination of low end torque, high center of gravity, short wheel base and airbag suspension. Every time you step on the pedal, the rear squats and the front lifts. Also when you shift gears, the front lifts. The fact that you are in front of the front tires exaggerates the feeling that you are popping a wheelly.
On to the problems,
I have been worried about high EGT temps, but since my latest mods to the intercooler and resivour tank, I havnt had any issues. If I floor it at a stand still, I will be at 70 mph by the time it hits 1400 EGT. I never drive faster than that in it and rarely actually go that fast. I’m not sure if this will change with mid summer heat. We’ll see.
Problem number one, I had the idler pulley mount break awhile back. I changed the design to a much more beefy mount and all seemed good. Then the idler began chirping. At that time, one of the Irate members here told me about eliminating the idler altogether. I didn’t do it because I already had the new mount made, but I did source a belt that would fit without the idler. When this idler began chirping, I just put the short belt on and drove. After a couple thousand miles, I am hearing this clicking sound. In a matter of 20 miles, it started getting bad sounding.
I pulled the belt and confirmed it went away. (Whew) I really can’t say what the noise was. The water pump might be a little rough. (With the emphasis on little) Everything else turns smooth. Just for fun, I installed a new belt and “presto” the sound is gone. I have studied this belt and can’t see anything wrong with it. This sound was like loose bolts bouncing around in the crankcase. It’s hard to believe this belt was making this sound. Have you guys ever run in to this?
Problem number two,
The airbag suspension is great for a lots of reasons, but a few issues have come out. They leak. Not the bags them selves, but the plumbing to my manual valves. I love having control at my finger tips, but it gets old adjusting them every time I go out. They don’t leak fast enough to change in a drive, but over night the truck will invariably be sitting at a slant.
I have a very complicated system of gauges and valves in my console that is nearly impossible to get air tight. I found that individual gauges are not necessary or useful and decided to simplify. Here you can see the old guage panel.
The problem with each guage is it’s not like you put in 30 psi and the truck rides at 2” up travel and 40 psi gives you 3” of up travel. It’s like 30 psi gives you 2” of travel and boost of air makes the truck go to 3” , but the guage still reads 30 psi. The only time the psi changes is if you put more weight in the truck. So if you think about it, you can have exactly 30 psi in both rear bags and the back of the truck is slanted to the left. Basically, the gauges are useless. The only thing the gauges do is require a maze of plumbing that is hard to seal. Look at the back of this panel.
My new panel only has one guage to read tank pressure, so the back got a lot simpler. After plumbing, I put pressure to it and dunked it in a five gallon bucket to see any bubbles.
On the new panel.
I also put a main tank shut off on the panel.
After installing in the console.
So now I have a much cleaner system that doesn’t leak, right?
Fuc no. The sumbitch leaks worse than ever. It appears that the “push to connect” fittings that I used to run airline to it will not hold air. I have some new fittings coming. (Not push connect) It also seems that pressure guage itself might have a small leak. ( I never stuck it under water)