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Tubing bender build thread

Landslide

Red Skull Member
Joined
May 20, 2020
Member Number
422
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1,435
So, I’m building a tubing bender that is the same as mine, a JMR hydraulic bender setup

At this stage I have the frame cut and welded up. I have the top plate already cut out from back when I operated a CNC waterjet table several years ago. I think I still have the CAD drawing file on it in one of the thumb drives I have somewhere. I cutout the caster wheel mounting plates back then as well.

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Currently where I’m at with it. I have to weld on the caster wheel plates, valve body mounting bracket, front frame gusset, die and follower storage studs (different then completed one) and the hydraulic pump/motor mounts with hydraulic fluid tank mountings. Some of that is ready to go and some still needs to be fabricated out yet.
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Shouldn't the name of the thread be :Copying a JMR bender?"



:flipoff2:
Not sure really, both benders are JMR but I’m not sure they made the bender stand itself. Either way, I’m coping that bitch yes :flipoff2:
 
Did a little welding on the frame tonight. Welded on the caster wheel mounting plates. Then I welded on the spool valve mounting plate.

I cut out all these plates back when I ran a waterjet table.

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Mind throwing the file in resources? I had a couple but lost them to a bad hard drive and I need to build another set of arms after loaning mine out to idiot "friends" one too many times.
 
Now I have to fab up mounting brackets for the hydraulic fluid reservoir tank and the electric motor/pump. Then fab up the power switch mounting plate and the die/follower storage lugs.

The tank will need some bungs welded in it also.
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Mind throwing the file in resources? I had a couple but lost them to a bad hard drive and I need to build another set of arms after loaning mine out to idiot "friends" one too many times.
I didn’t build the arms as all that is from JMR. I did draw them up around 8 years ago and did them in CAD but not sure if I have the cad file anymore. I still have my drawing with measurements I believe tho.
 
I didn’t build the arms as all that is from JMR. I did draw them up around 8 years ago and did them in CAD but not sure if I have the cad file anymore. I still have my drawing with measurements I believe tho.
No worries, don't go through any trouble to find them, they're floating around on the web somewhere. The last dipshit I let use mine tried to bend 2" 1/4 wall even though I told him the hydraulics could handle it but the frame couldn't, then he lost the follower arms that sheared off at the first pin hole :homer:
 
No worries, don't go through any trouble to find them, they're floating around on the web somewhere. The last dipshit I let use mine tried to bend 2" 1/4 wall even though I told him the hydraulics could handle it but the frame couldn't, then he lost the follower arms that sheared off at the first pin hole :homer:
Dam that sucks. This is one reason I bought the JMR bender, it’s rated to bend some tough tubing. I bend some 1.75” 1/4 wall DOM tubing in mine a few times with no issues.
 
Got to get back on this thing for now. My main goal is to get the chassis built and painted then focus on a few other projects needing attention.

I made the motor mount crass bars and drilled them out for anti crush bosses. Just have to glue all that together

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Next I’m mocking up the location and fab up the mounting bracket for the hydraulic fluid reservoir. I’ll cut that out to fit, drill tank bracket holes in it and then weld it in place.

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Got the motor mount cross bars glued in along with the hydraulic revisor mounting cross bar.

I fabbed up a power switch mounting plate and some support brackets for a couple ammo boxes I’ll use for the 1.5” and 1” dies and all the followers and parts. The 1.75” die will be stored on a SS shaft I Fabbed up and fitted through the angled uprights.

I have to check for the hydraulic cylinder hose clearance through the top plate throughout the cylinders path as it cycles in and out. Once that’s checked, then it’ll be time to paint it.
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Got to work on the bender chassis today prepping it for painting. It was warm with low breeze and sunshine out today. Perfect day to paint. I painted the bender arms as well.

I bolted on the steel caster wheels under it and now it’s assembly time. I have to modify the hydraulic tank and have hydraulic hoses made for it yet.

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So I got the hydraulic pump motor wired up to the new power switch box and mounted that on the chassis. The hydraulic pump assembly was my first bender system which I got off of a lift table I paid $12 for.
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Finally got the return line hole cut into the tank and the new bung tig welded in the hydraulic tank.

I have to paint the hydraulic cylinder and assemble the bender arms and cylinder, then have hoses made up for it. I may be able to salvage some of my hoses from my earlier bender setup I had.

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I found a transmission dipstick I think I can use to install on my hydraulic fluid tank and just make my own full mark on it.

Either that or drill out a square head plug and install a metal probe into the square head plug. Then maybe fab up a T handle on top of the plug to open it up by hand to check the fluid level

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I found a transmission dipstick I think I can use to install on my hydraulic fluid tank and just make my own full mark on it.

Either that or drill out a square head plug and install a metal probe into the square head plug. Then maybe fab up a T handle on top of the plug to open it up by hand to check the fluid level

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Welding on bungs just make a sight tube?
 
I thought about a sight glass dealio but didn’t really want it in the end due to possible leaking and tube fogging up over time. I decided to go with KISS theory instead
 
I got the dipstick and tested the fit and it looks like it will work out great.

I know, very slow progress but I have a ton of other things going on plus work. I’ll get it done sometime.

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I made major progress on my bender setup. I painted the hydraulic cylinder. Yep, that’s what I did… oooooh, I mounted it up on the bender arms too :laughing::flipoff2:

My trade mark too :smokin:

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Weeeeell… I know it’s been a while now but I put my bender on the front burner and got her up and running. I had a few issues, some my caused and others hose guy caused but it’s done on that part now.

So I got all the hoses made up and installed them. Then put fluid in it. Turned it on to cycle it and nope, nada happening.

My pump came off of a hydraulic lift table years ago. I tore it apart and used the motor/pump for my first bender. Then I stripped it down and sold off the bender but kept the hydraulics. It was an older bender and I couldn’t bend thick wall 1/4” DOM in it without blowing the arms apart.

So I used one my buddy had which I loved. It had whole inch die radius instead of 5.5” crap. There’s a reason I don’t like half inch dies. So my new one is a JMR that’ll bend heavy wall stuff.

Now the hydraulic pump has an electric solenoid spool that when charged allowed fluid to bypass the pump and let the table come down using gravity.

This is where I fawked things up a bit. The pump had this spool post sticking out and like a fumbass I thought it’d be nice to cut it off flush with the bolt head not thinking that there’s a fawking moving valve inside the post. Now the fawked up part is I don’t remember when I cut this thing off as my first bender has been disassembled for creeping on 15 years now. Yeah, I had my buddies for years and did all his tube bending as he doesn’t understand how to use it properly. He wouldn’t sell it to me tho so I finally gave it back and started this one.

Fast forward to now, for some reason I had removed the spool threaded insert and just put a threaded plug in there. So when I turned it on to cycle, it was just bypassing internally.

So, no sweat as I have a twin hydraulic lift table (my cousin got two of these from his work in new condition for $12 each. I took one and he kept one. Few years ago I talked him out of his for free as I regretted tearing the lift table of mine down as I really liked the adjustable work height specially when I raced dirt bike hare scrambles and worked on my bikes) so I took the spool post out of it and put it in my bender pump and it worked.

Luckily I found my old cut off spool valve. I think I’m going to tig weld a cap on the face of it to hold the parts in it and stop any leaks. Then I’ll be able to put the spool valve back in my lift table pump.

What the spool valve looks like
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What the one looks like I cut the post off of

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As far as I can see parts are not available for it and a new pump is $200 I’d prefer not to buy when this pump works great still.
 
Aaaanywho, now that that story is told, let’s move on to the bender shall we? Yup!

So as I said above, I put the working spool in the pump and got pressure. I started to cycle the cylinder and BAM! Stopped moving and fluid dumping all over the floor. FAWK!!!

Pressure line from pump to valve blew out of the one fitting. So I removed it and capped the pump and valve fittings.

Turns out the guy barely had the hose installed inside the fitting so it wasn’t crimped at all. I went back there today and got a new hose remade. Got home and installed it and topped off the fluid. The dipstick works gut great too.

Some photos of it now. The ammo boxes are just setting there and need to be bolted down yet to hold my smaller dies and followers and pins.

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