Old thread bump - trying to source bolts based on the length of the shank/grip/unthreaded portion of the bolt is proving more difficult than I would have thought. Usually I get everything from an awesome local fastener supply, but while they have what I need, it's only in black phosphate/oil covered. Too bad, since I can just pick bolts up out of the bin and measure in person. The CAT stuff posted above is badass, the fact that they spec out their bolts in 1/4" increments showing 'grip' length of each - unfortunately it's all oil coated/black phosphate as well. Called earlier to verify - no zinc or yellow zinc for their 3/4" fine bolts. Seems like as soon as they're not coated in oil, they rust pretty quick.
12 point stuff is out, since I just welded in a bunch of the Deuling Design nut capture plates (only on the bolt head side, so the bolt can't rotate). Looking for hex head, 3/4" fine bolts with a grip/shank length of 3.25, 3.5 and 3.75. Waiting to hear back from McMaster and Fastenal supposedly - no one I've called seems to know anything other than total bolt length. What am I missing?
Lastly, I was planning to use castle nuts and cotter pins for all link/shock bolts. Torque to spec, line up cotter pin hole and pin, and be as maintenance free as possible. Although in terms of usually bolts not being torqued as much as they should, not sure if that's just extra labor when I could just stover nut and make sure everything's truly torqued to spec
McMaster's site shows their stover nuts as 'medium strength' and not to be used in high vibration environments, and has me second-guessing the original plan. Don't know if castle nuts are considered lighter duty than standard nuts