Fabricated plates to capture the ends of the boards. Previously the one on the front was janky and held in with carriage bolts and washers that clipped the front crossmember under it. I spent too much time and notched some 3/16 flat strap, drilled through the crossmember and countersunk using the self threading 1/4” deck hardware. Happy with how that came out.
The beaver tail never had one before. I drilled and tapped the frame and channels. It’s got a big bubble in the middle but there is nothing under the deck for a fastener to catch unless I just counter sink some wood screws in it or through bolt it/make a nut plate. Kind of hoping regular use just forms it down.
After that I ran short of time. Ran the decking fasteners in after drilling too many holes.
And straightened out the existing bars to hold up the ramps. I have new metal for them but I didn’t get there yet.
For now put the spares on the deck with a strap but I’ve settled on a plan to ditch the strap. Set the winch in it just for poser pics.
Tounge weight is a non-issue. As predicted with no spares or winch it’s probably a tick light, but totally usable. With the spares it’s good to go.
Used it today to haul the wife’s XJ up for our monthly club ride, so I lifted it back up and fluid filmed it quickly, and very glad I did cause my mirrors were a cloud of salt the whole time.
Pretty happy with the rear tie down points. Worked well.
And at the end of the day my buddy/neighbor had something go wrong in his JK so they took the XJ home and I got to tow that home.
And this is your reminder that everybody should have trailer reverse lights. Mine have an override from an upfitter switch so I can use them for loading, which only seems to happen in the dark.
New bearings will be here next week, so I’ll get that handled. That being said, 75 miles each way and 3 hubs never got warm and one only got a little warmth in it. But then again the high temp was like 15. Overall pretty happy right now other than its salty and too cold to rinse it and I need to swap the breakaway battery (and I’ve had one on the shelf for a long time for this)
Another thing that surprised me - The trailer odometer in my truck showed 15k on this trailer, and that’s obviously not counting all the miles from before I bought that truck in 2016 or 2017. I feel like that’s a good bit for non-professional use and that’s never been out of New England.
I appreciate the comments.
This has been so not worth it from a time/money perspective but I’m happy to put this one back in service rather than just buy a new one, even if it had made more sense.
It’s also got features you can’t really buy easily now too so there’s that. I also struggle to complete projects normally so this has been a nice change of pace, even if I still over thought it and took way too long.