Kodiak tow pig

Doubling up the shocks in the front definitely improved the ride. Think I'll double up the rear shocks and see how it goes. It's for sure drivable now without a trailer.
 
Maybe stick a gopro on the frame rail aimed at the front suspension. It's possible too that that particular leaf up front is not up to the task of being a mono-leaf setup with a bag.
 
Maybe stick a gopro on the frame rail aimed at the front suspension. It's possible too that that particular leaf up front is not up to the task of being a mono-leaf setup with a bag.
It shuddered with a full leaf pack.
 
Rear shocks helped. It still has a little shudder in the rear but there's no weight back there and the low pro tires are like rocks. I think at this point better tires would help a bunch. I won't be driving it much without a trailer anyway.
 
Have you tried dropping the tire pressure?

Not a whole lot of room to mess with full steel tires like a 19.5, but if they're 14 or 16 ply they could be rated for like 110psi which would be pretty excessive for an empty truck, or even hauling a few buggies.
 
School me. I have never had an MDT or HDT. Can’t you just let air out of them like a pickup tire?
 
School me. I have never had an MDT or HDT. Can’t you just let air out of them like a pickup tire?

As long as the sidewalks aren't bulging yes.

Like he might be fine at like 80? But can't go down to 20 or something to go in snow or sand.

The steel belts in the side walls don't like to be flexed and if you bulge them out they will fail.

At least that's what I've been told. I've never wanted to experiment with $500ea tires :laughing:
 
If you read real time data, it’s much worse than you think. That’s why the head gaskets blow on the lly. Constant up and down on temps.

This is a big ol can o worms that brings on some ptsd flashbacks. I was trying not to bring it up, but it’s inevitable if you want to protect the engine.

Here’s how to fix the overheat. Not really up for discussion on my end. I have argued enough about this subject on the interwebs. I had an lly for 20 years and 350k miles, which at least 200k+ of those were towing something and usually my 12-15k# high wind resistance toy hauler. Once controlled, never had engine temps over 220 and never an engine mechanical problem of any sort.

If you want to squash the high temps:
LBZ intake mouthpiece (stock LBZ or I think they make a replica that’s “better”)
“BD dr manifold” (or now a a dr manifold from a newer d max) or headers
High flow up pipes to the turbo (not sure if they ever really made it to market, I had prototypes)
Larger high flow down pipe (I think diamond eye is what I had)
Kitty removal optional, but is good for 50° off of egts
Add a secondary radiator with shrouding and electric fan inline with the first one (most important)
And since you should have room, add an oil cooler somewhere.

I had everything but an oil cooler. With all the rest, unless you are towing in the mountains with a big load, the temps will usually flatline around 200-210, with egt’s peak around 1200°. Mine ran cool enough, I ditched my clutch fan and ran electrics. It was a hell of a setup.
Care to share details of efan? It's rare I see someone using efan that is enough to keep 8.1/dmax cool enough better than clutch fan
 
Care to share details of efan? It's rare I see someone using efan that is enough to keep 8.1/dmax cool enough better than clutch fan
I won’t say the electrics can pull as much air as the stock fan clutch, but it was damn good for me and never slowed me down for the environment I’m in. Some will say “you didn’t pull here” “you didn’t pull enough”. Meh whatever. It worked for me for at least 10 years and about 200k miles. 2 trips from Houston to pikes peak. 1 trip to Indy. Who knows how many trips to the Texas hill country in 100+° weather, Oklahoma, Louisiana, Arkansas. Hell, Arkansas I pulled the toy hauler with my car in it through the ozarks. Probably 15k# pull, 22k+# total. Never hesitated to pull the 12-14k# travel trailer. It’s a give and take. The fan clutch will pull a bit over 100hp off the engine at full lock up, but is pulling a ton of air. The electrics pull less air, but the engine still has full power. “But what about the engine drag because the alternators are working so hard?” Ya. That was measured under 2hp draw. So there’s that.

After all of my cooling mods (listed previously), my last mod was the electric fans. This was a custom mounting plate with 2 high power fans on the rad (originally called the fan damn max) and 1 fan on the secondary radiator, which was originally called the “rad mod v2”, because of the inherent overheating problem with the LLY Duramax. I had to replace a fan a couple of years ago and this was the part number I found, I don’t think it was as strong as the original, but still seem to work fine. Spal 30102803HO 16" High Output Fan (the “HO” at the end is very important). It’s not easy to come by, but this company has them in stock.


Each fan will draw over 100amp at startup and run about 50-60 amp continuous per fan. I added the optional second alt to my lly to make this happen. The main bracket is there for a second alt. You just need another bracket, a pulley, alt and belt.

It was set up as one fan on, with key on. This took care of all unloaded driving and light towing, even ac on. A thermal switch kicked on the secondary radiator fan and v2 fan at 217° I think, but I had an override switch I would flip to turn on all fans as soon as I hitched on a trailer to stay ahead of the game.

Here’s a few pics I barely found on the setup. Don’t think I have any of the V2. Those are all archived somewhere
IMG_8502.jpeg
IMG_8500.jpeg
 
Just a heads up that some of the new OEM fans are supposed to be more powerful brushless motors. Corvette, silverado, camaro and volt all came with different size ones and the volt is dual smaller 12" fans VS big singles in the others so you could have different options depending on your rad space.
 
As long as the sidewalks aren't bulging yes.

Like he might be fine at like 80? But can't go down to 20 or something to go in snow or sand.

The steel belts in the side walls don't like to be flexed and if you bulge them out they will fail.

At least that's what I've been told. I've never wanted to experiment with $500ea tires :laughing:
We have 245 17 19.5 16 pr on our flatbed and air them to 95, because that's what the wheels are rated for. It isn't always loaded heavy, but when it is we haven't had a problem.
1000059110.jpg
1000059111.jpg
 
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If you read real time data, it’s much worse than you think. That’s why the head gaskets blow on the lly. Constant up and down on temps.

This is a big ol can o worms that brings on some ptsd flashbacks. I was trying not to bring it up, but it’s inevitable if you want to protect the engine.

Here’s how to fix the overheat. Not really up for discussion on my end. I have argued enough about this subject on the interwebs. I had an lly for 20 years and 350k miles, which at least 200k+ of those were towing something and usually my 12-15k# high wind resistance toy hauler. Once controlled, never had engine temps over 220 and never an engine mechanical problem of any sort.

If you want to squash the high temps:
LBZ intake mouthpiece (stock LBZ or I think they make a replica that’s “better”)
“BD dr manifold” (or now a a dr manifold from a newer d max) or headers
High flow up pipes to the turbo (not sure if they ever really made it to market, I had prototypes)
Larger high flow down pipe (I think diamond eye is what I had)
Kitty removal optional, but is good for 50° off of egts
Add a secondary radiator with shrouding and electric fan inline with the first one (most important)
And since you should have room, add an oil cooler somewhere.

I had everything but an oil cooler. With all the rest, unless you are towing in the mountains with a big load, the temps will usually flatline around 200-210, with egt’s peak around 1200°. Mine ran cool enough, I ditched my clutch fan and ran electrics. It was a hell of a setup.
Where did you put the 2nd radiator and how big was it?
 
I won’t say the electrics can pull as much air as the stock fan clutch, but it was damn good for me and never slowed me down for the environment I’m in. Some will say “you didn’t pull here” “you didn’t pull enough”. Meh whatever. It worked for me for at least 10 years and about 200k miles. 2 trips from Houston to pikes peak. 1 trip to Indy. Who knows how many trips to the Texas hill country in 100+° weather, Oklahoma, Louisiana, Arkansas. Hell, Arkansas I pulled the toy hauler with my car in it through the ozarks. Probably 15k# pull, 22k+# total. Never hesitated to pull the 12-14k# travel trailer. It’s a give and take. The fan clutch will pull a bit over 100hp off the engine at full lock up, but is pulling a ton of air. The electrics pull less air, but the engine still has full power. “But what about the engine drag because the alternators are working so hard?” Ya. That was measured under 2hp draw. So there’s that.

After all of my cooling mods (listed previously), my last mod was the electric fans. This was a custom mounting plate with 2 high power fans on the rad (originally called the fan damn max) and 1 fan on the secondary radiator, which was originally called the “rad mod v2”, because of the inherent overheating problem with the LLY Duramax. I had to replace a fan a couple of years ago and this was the part number I found, I don’t think it was as strong as the original, but still seem to work fine. Spal 30102803HO 16" High Output Fan (the “HO” at the end is very important). It’s not easy to come by, but this company has them in stock.


Each fan will draw over 100amp at startup and run about 50-60 amp continuous per fan. I added the optional second alt to my lly to make this happen. The main bracket is there for a second alt. You just need another bracket, a pulley, alt and belt.

It was set up as one fan on, with key on. This took care of all unloaded driving and light towing, even ac on. A thermal switch kicked on the secondary radiator fan and v2 fan at 217° I think, but I had an override switch I would flip to turn on all fans as soon as I hitched on a trailer to stay ahead of the game.

Here’s a few pics I barely found on the setup. Don’t think I have any of the V2. Those are all archived somewhere
IMG_8502.jpeg
IMG_8500.jpeg
Hell yah. That's heck of info. :beer:

When you get chance. Could you explain what was done to accomplished second alternator/wiring harness/bracket.
 
You won't need more radiators on that Kodiak. Fan clutch get's weak on them. The turbo elbow will help the heat issues in the engine. You can get them on Amazon for less than a hundred bucks. Re-route the PCV while your in there. The turbo down pipe and up-pipes are different than the Light duty trucks (2500-3500) not smashed. They flow. Does it have a exhaust brake?
 
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No exhaust brake and it has a larger radiator than the 3500. I'll install a bigger downpipe/intake and address the egr when I get back from my vacation.
I also run 45 psi in the rear when I'm towing which barely shows a bulge. You can drop the rear to 35 unloaded and it looks like it has 110 in it. The front bulges at 100 psi so I leave them at 100
 
The list to make the lly reliable is the most duramax fan boy **** I've ever read.

"just need to add a 2nd radiator and 15 other things and it's super reliable" :lmao:
Not dmax fanboy stuff when you just bought a truck brand new and it had a slight problem that GM wouldn’t fix and you can’t really afford to just trade it in on whatever might be better. In real time as it was going down, you just experiment and fix. I’m just happy I can share the infor for anyone who just picked up a 20 year old truck. No different than the PS 6.0 that can now be “bulletproofed”.
 
Where did you put the 2nd radiator and how big was it?
I don’t think I have pics anymore, but under the main rad in between the frame rails angled back. The guy who originally invented it isn’t doing it anymore. There’s a guy that reverse engineered it and has all the details here, but it’s still very old information

 
Hell yah. That's heck of info. :beer:

When you get chance. Could you explain what was done to accomplished second alternator/wiring harness/bracket.
It’s easier than you think. Need the second alt (obviously). One alt bracket, 3 bolts, then the connector to trigger the alt on. I just spliced it into the main alt, then ran the big wire on the back to the battery. Oh ya. An extra pulley and longer belt too.

Hell, quick search, there’s a kit here
 
It shuddered with a full leaf pack.
Check your front spring bushings. One of the rear shackle bushings if your springs have them, may be blown out.

If there is a 1" bolt then the bushings are a RB75 and about 15 bucks each. Make sure that your front tire pressure is dead nuts equal. Its a beam axle and uneven tire pressure will cause the axle to shake thus killing the spring bushings . It can feel like its coming from the back at times.
 
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