Hit em' with contact cleaner/deox and then slather with dielectric...never had any problems after that, no more fighting to get them together or apart like dry connectors would be.
- Canada, so plenty of harsh winter bs
Hmm, a tiny bit of tech I know something about. I agree with this method.
Get the clear silicone di-electric, and it works on salt-water exposed connectors as well. Has more uses than you can shake a stick at. Is also non-greasy, doesn't evaporate or harden or freeze, and doesn't attract much gunk. One of the miracle substances.
For permanent connection sealing, apply the di-electric to the blades/plugs, then you clean the wire/connector area with solvent, alcohol works great.
Then apply 3M silicone self-fusing tape, you can find it at the box store as 'plumber's tape'. The actual 'electric self-fusing tape' works best and is rated, but for redneck poiposes the plumber stuff will do. There's usually a stripe on it to half-overlap it. You stretch it on.
This has a ton of uses too.
Then apply Scotchkote over tape, 1/2" past the tape onto the wire insulator.
This has a ton of uses too.
Let it dry tacky, then apply good electrical tape over that. Don't use the chinese no-name bullshit, us 3M or whatever your local contractor supply house is giving the Electricians. 1/2" over the scotchkote, which is 1/2" over the silicone tape, or use your common sense.
You can then coat the electric tape with another layer of Scotchkote if you'd like, which is almost mandatory on auto applications.
AFAIK the harshest conditions on Earth would be the exposed cabling on a warship, or maybe the electric connector of a locking differential on a vehicle used in salt winter areas, which this arrangement will stand up to permanently.
This layer will come off easily with an Xacto or new box-cutter blade, w/o nicking the insulation. You can cut down to near the wire and just peel the silicone tape apart.
You could layer your ECU with this method and mount it under your car, then drive it around Canada or the Northeast US in salt-road conditions and it will last until Doomsday with nary a drop of moisture inside.
Every time I see an auto connector with nothing but electrical tape on it, I cringe. It's so nasty and worse than useless, letting moisture in and trapping it.
Black electrical tape's ONLY use is to armor actual silicone electrical tape. Electrical tape literally has no stand-alone use whatsoever, ever. Every single application of stand-alone black electrical tape is wrong, fight me IBEW.