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Build Project: Midnight Panic

Love the detailed updates and videos!

1000% think you should do some monster truck swag for the truck, driver, and daughter! Did she end up getting to ride along for the races?

May be worth looking into diecast style 1:64's of the truck too. I know, I'd be down for buying a couple of them for myself and my little dude too. Plus they'd sell like hot cakes at events.

Here is a link to an independent monster trucker semi local to me (45 minutes away) to show you his info, swag, and diecasts too.
She did got to ride in racing, both shows, & loved it,
I ended up buying a real containment seat for her that I’ll have to get put in the truck, but I bet she’s strapped in for every show that the promoter will allow it,

Have you seen the die cast RC trucks? My wife bought 3 of them off tictok shop I think, she got me a grey one, & I mentioned we should order 25 or 50 & see how they sell,
A 1/64 replica would be cool,
we have a sublimation press & the wife currently makes really nice tumbler/cups,
We’ll start with those & shirts, & see how all that goes.
In all honesty that’s where the money is at, that’s what will keep a truck going to shows.
 
She did got to ride in racing, both shows, & loved it,
I ended up buying a real containment seat for her that I’ll have to get put in the truck, but I bet she’s strapped in for every show that the promoter will allow it,

Have you seen the die cast RC trucks? My wife bought 3 of them off tictok shop I think, she got me a grey one, & I mentioned we should order 25 or 50 & see how they sell,
A 1/64 replica would be cool,
we have a sublimation press & the wife currently makes really nice tumbler/cups,
We’ll start with those & shirts, & see how all that goes.
In all honesty that’s where the money is at, that’s what will keep a truck going to shows.
Too cool on her getting the ride along during racing and just being so excited to be involved in the first place!

I haven't seen the RC Trucks yet, but will have to check them out. Our nearly 4 year old little dude is all in on monster trucks, so we have a ton of those 1:64's and a handful of the bigger 1:24 versions of them. Took his nap yesterday laying on top of all 3 of those linked Predator Racing ones actually.

That's awesome on being able to do so much "in house" as that definitely helps the profit margin.
 
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The 1.5% of Skip's responsibility is to machine a new leg bone and hip socket for the damn things. :laughing:
:laughing: Actually I just make sure they don't starve to death while she's on vacation.

Unfortunately I had MSHA & of course they schedule it on my days off, my short set even, so I only had 3 days to mess with this thing, (I know, it's a tough ole life when you're crying about only having 3 days this week to dedicate to an unessasary project)

Right off the rip I continued with the transmission coolers, Out in the shed I had a Derale cooler with integrated fan that I had run on the buggy for a very short time, due to realestate constraints it was removed & replaced with two thinner coolers, Fortunately Summit still stocks this part number, so I ordered a second cooler & it was delivered this last week,
I used the first cooler to design the mount I posted at the end of the last update, which will accept the two Derale coolers, & mount them in the front of the chassis where the original radiator was mounted,
While bolting the coolers to the new mount did make it pretty rigid, there was still some flex in the center portion of the aluminum mounting plate, so I built a couple 3/8" stainless tubing strut bars that used two of the mounting bolts on each fan, spanning the center gap between the coolers & making the whole unit really rigid, I followed that up with a couple connectors on the wiring, & a jumper hose between the two coolers,

This is what the whole assembly looks like out of the truck.
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And in the truck,
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Now when the original radiator was still up front, I had done some testing using the transmission cooler in that radiator, so I had a couple hard lines & a bulkhead mount that clamped onto the steering return hardline right after the cooler,
I was able to reuse that mount, & a small portion of one of those hard lines, then build a whole new second hard line, & another bulkhead mount that clamps onto one of the main frame tubes at the front of the chasis,
I am getting better with the CNC router table, but this part still required a little action on the Bridgeport.
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Once that mount was clamped to the chassis the hard lines were installed for good,
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The easiest part of that whole project was building & installing the hoses from the bulkhead fittings to the coolers, then from the other end of the hard lines to an external bypass filter, & finally to the transmission,

Finally I was able to remove the had & barrel valve from the engine, get it disassembled, & see if I could figure out why I was getting such a wide spread in EGT from the front to back cylinders,
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I guess fortunately, I didn't find anything wrong, I did bump the Idle poppet pressure up a couple PSI, then adjusted the barrel valve to a nominal starting point, reassembled everything, then fired & run the truck again, adjusting the barrel valve until I could finally get the rear cylinders to fire without burning down the front cylinders,
Basically I ended up right back where I started, which isn't surprising,
I've been talking to a few guys that are very familiar with the mechanical injection, they say I'm pretty much right in the ball park for this combination, Personally I don't like it much, I'm going to call a couple people now that the weekend is over, bounce some ideas off the professionals & make a plan for my next days off,
It's looking like I will be driving a truck again in Gridley CA this weekend, so about all I'll have time for on this project is a little tuning,

I did at least get the truck moved out of the shop & backed in place more centered in the bay,
Under power I don't think the tuneup is completely out to lunch, it's just the idle that I think could really use improvement.
 
I guess fortunately, I didn't find anything wrong, I did bump the Idle poppet pressure up a couple PSI, then adjusted the barrel valve to a nominal starting point, reassembled everything, then fired & run the truck again, adjusting the barrel valve until I could finally get the rear cylinders to fire without burning down the front cylinders,
Basically I ended up right back where I started, which isn't surprising,
I've been talking to a few guys that are very familiar with the mechanical injection, they say I'm pretty much right in the ball park for this combination, Personally I don't like it much, I'm going to call a couple people now that the weekend is over, bounce some ideas off the professionals & make a plan for my next days off.
Might be a dumb question, but what's holding you up with going EFI?
 
Is there anybody that doesn’t like a triple butterfly thing?
Not that I'm aware of!

Might be a dumb question, but what's holding you up with going EFI?

I was thinking the same thing. Mechanical injection works decent in certian applications but the tunability of an EFI system is pretty hard to beat.

While I've been extremely happy with how the Holley system works on the buggy, & I really like the tunability, along with datalog capabilities associated with EFI, there are some drawbacks when you're trying to keep a system as simple as possible, (multiple large fuel rails, filters, possibly pumps, an ECU of some sort, complicated wiring harnesses, etc) I realize that EFI can too be simplified quite a bit, but, at that point what are you really gaining,
No matter your fuel management of choice, a certain amount of fuel is required through the blower to cool it, that is usually better than 50% of the fuel going into the engine, & every EFI system I've seen in that application is a half dozen or so large injectors dumping fuel into the blower inlet, no different than MFI, a lot of EFI systems will have another injector in each manifold runner to fine tune each cylinder, (also done with MFI port nozzles) after all that how are you going to log & tune each cylinder? probably the same way as MFI.
Overall I do feel mechanical fuel injection is more robust, & more reliable.

Here's the link to the latest YT vid, it might be worth watching before reading this post, or maybe even re-read the post after watching the video,
It's kinda long, but I was trying to make sure I covered the basic stuff well.



I did get to mess with the truck thursday & part of Friday before going to the MT show,
After talking to a couple folks about tuning I decided to try going with a non staggered set of nozzle in the hat, (rather than .058-.056-.056-,050 front to rear, I installed .054-.054-.054,,,, eliminating the rear nozzle all together, this was just a test to see if I could get less fuel to the rear cylinders,
I didn't get any video, but I did end up bench testing the whole system, just so I could see with my own eyes what was going on,

IMG_1424.jpg

I was surprised to see how much fuel can get through a little slot in the barrel valve spool & flow through all of the nozzles, even at a meager 5 PSI.
After again resetting the barrel valve I reassembled everything, & fired up the truck, then began leaning the the barrel valve out until the rear cyclinders started making heat,,,,,& still the front cylinders were at 900* on the pyrometer,
After shutting the truck down I checked the leak dwon on the BV & found it was back to where I had started, exactly,,,,Which I wasn't terribly surprised, the only way to control the amount of fuel getting to the engine is the idle poppet, & the barel valve setting, since I didn't change the poppet pressure setting much, I wouldn't need to change the BV much either, the actual nozzle difference wouldn't make any difference until more flow was allowed through the BV at a higher throttle input,
I was a bit surprised that eliminating the rear nozzles completely made little to no difference, this is kind of telling me that the blower is simply directing the majority of the fuel to the back of the manifold, at least at idle,
I did have a conversation with a fellow that tunes a top alcohol funny car, he says that he fights with this scenario quite a bit, & he suggested I go back to using the port nozzles (for tunning later) & then add "dribblers" to the system, a dribbler is simply a second nozzle added to the ports of the hot cylinders, those nozzles are also fed from the hat distribution block so they are functioning at idle, The cold cylinders can be leaned out, then find the correct nozzle size to bring the hot cylinders, or cylinders down to match, once the correct nozzle size is found that jet area is figured into the overall tuneup, (Most of the above would be simple to do with EFI, but it is certainly not hard to do with MFI,

So, since we were going to be driving right by Summit racing, I stopped by & grabbed a couple fittings to build 4 dribblers for my front 4 cylinders.
The easiest, cleanest way I could see completing this setup (without removing the manifold & drilling/tapping more holes) was to tee into the current port nozzles,
I started with a #3 AN female to #3AN male fitting with an 1/8 NPT port in the side, then adapted the port down to 5/16 fine thread, this is the thread an Enderle nozzle fits,
56.jpg

In the above pick you can see the change in threads towards the bottom of the threaded port,

Basically the female swivel threads will fit the current port nozzles in the manifold, & the feed line for that nozzle will attach to the male AN threads, then another, smaller nozzle will thread into the new adapted thread, the feed line to that nozzle will come from the hat, allowing a small amount of fuel to "dribble" into it's associated port.
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I'm going to go into more detail on all of the port nozzles & dribblers when I do the MFI part 2 video,
Currently I am waiting for the small nozzles, & parts to build the feed hoses, all of that should be here this week & I can get back to tuning this weekend,

As far as monster trucks went,,,, the truck I was supposed to drive was taken off the schedule, Since we were already there Jerrod was pretty adamant that I drove his truck, I told him I would for the first show, & we'd see for the second, unfortunately his truck was having an electrical issue, that was causing the truck to cut out, almost like shutting the ignition off, then turning it back on again before the engine dies, It's seemed as though the the problem got worse through the day,
Still, I went a few rounds in racing, & had a good time in freestyle, until Jerrod shut me down due to smoke from oil getting on the header, I was done anyway since I could tell the front axle was no longer pulling, that turned out to be the drop box yoke on the front output had a bolt come out, letting the yoke slip off the shaft, a relatively easy fix, for the second show the electrical problem was getting worse, even still I was putting a good run on one of the big trucks in the first round of racing, right up until I clipped a course tire, tipping the truck up on two wheels, I had to abandon going for the win & do my best to drive out of a roll, fortunately no fiberglas was damaged this time,
I pulled off the track & handed the truck back over to the owner for freestyle, unfortunately the electrical gremlin was done playing, so the truck was too, I feel pretty bad that Jerrod didn't even get to drive his own truck this weekend, but, like he said, "I get paid the same either way"
I believe I mentioned earlier that Jerrods truck is a two seater, probably the best part of the weekend was the fact that every time I was strapped in the truck, Allison was strapped in the back seat, freestyle & all, She absolutely had the time of her life too, It was a great weekend.
I'll try to post up a couple clips from the day on here.
 
While I've been extremely happy with how the Holley system works on the buggy, & I really like the tunability, along with datalog capabilities associated with EFI, there are some drawbacks when you're trying to keep a system as simple as possible, (multiple large fuel rails, filters, possibly pumps, an ECU of some sort, complicated wiring harnesses, etc) I realize that EFI can too be simplified quite a bit, but, at that point what are you really gaining,
No matter your fuel management of choice, a certain amount of fuel is required through the blower to cool it, that is usually better than 50% of the fuel going into the engine, & every EFI system I've seen in that application is a half dozen or so large injectors dumping fuel into the blower inlet, no different than MFI, a lot of EFI systems will have another injector in each manifold runner to fine tune each cylinder, (also done with MFI port nozzles) after all that how are you going to log & tune each cylinder? probably the same way as MFI.
Overall I do feel mechanical fuel injection is more robust, & more reliable.

When you get some time, check out this video from Fuel Tech on blown EFI systems. Their setup isn't just batch dumping fuel into the blower to cool it. He talks about what they are doing with that setup briefly in the first 5 minutes of the video and goes into more detail later. That system can tune individual cylinders in real time. The race EFI systems and engine management technology that is available today is mind blowing. :smokin:

 
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I believe I mentioned earlier that Jerrods truck is a two seater, probably the best part of the weekend was the fact that every time I was strapped in the truck, Allison was strapped in the back seat, freestyle & all, She absolutely had the time of her life too, It was a great weekend.
I'll try to post up a couple clips from the day on here.
This is too cool for school :smokin:
 
When you get some time, check out this video from Fuel Tech on blown EFI systems. Their setup isn't just batch dumping fuel into the blower to cool it. He talks about what they are doing with that setup briefly in the first 5 minutes of the video and goes into more detail later. That system can tune individual cylinders in real time. The race EFI systems and engine management technology that is available today is mind blowing. :smokin:

I’ve never been around or worked with fueltech stuff, but from what I’ve seen I like it,
I’ve seen that video a couple times, they also have a couple videos where they’re specifically tuning monster trucks,
You are correct, that system can trim fuel per cylinder on demand, as well as a nice driving stock vehicle, but at idle & what is going through the hat is still only marginally better than MFI at idle, yes they can control each injector, & fire them in any order they want, however the injector is firing into a hose that is simply dribbling into a designated area of the hat, which then goes through the blower the same as any MFI or carburetor at that point,

I’m sure in some applications the lower injectors could be used to clean/trim fuel as well,

I was curious about running a fuel tech system, so I started filling a shopping cart today at break,

F2932A01-9C8E-4AD5-9576-7C375E43DE57.png


That’s the basic ECU, 16 injectors 1 “pro” injector driver (I’m not even sure if that’s enough for all 16 injectors, might need two drivers) the upper injector manifold, 8 EGT probes with converters, about enough wiring to turn it on, & one fuel filter.
No sensors, no pumps, no fuel rails, no lines, & no air control (throttle blades)
That stuff has its place, but it’s not on anything I own.
Plus I still think the MFI is more robust.
 
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I’m sure in some applications the lower injectors could be used to clean/trim fuel as well,
That's literally the point of this whole EFI thing.
You can absolutely shut down the upper injectors at idle and only run with the lowers so you don't have any fuel pooling.

That’s stuff has its place, but it’s not on anything I own.
It totally has its place on your vehicle. It would be a gain under all driving conditions.
It's expensive and complex, that's for sure.

edit : I am an EFI guy and could definitely give you a ballpark for such a setup and you're in the $10k+ with wiring. That said, I have no idea how much a MFI setup could cost. Absolutely 0 idea and don't even know where to look. Could you share some idea of cost?
 
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I’ve never been around or worked with fueltech stuff, but from what I’ve seen I like it,
I’ve seen that video a couple times, they also have a couple videos where they’re specifically tuning monster trucks,
You are correct, that system can trim fuel per cylinder on demand as well as a nice driving stock vehicle, but at idle & what is going through the hat is still only marginally better than MFI at idle, test they can control each injector, & fire them in any order they want, however the injector is firing into a hose that is simply dribbling into a designated area of the hat, which then goes through the blower the sage as any MFI or carburetor at that point,

I’m sure in some applications the lower injectors could be used to clean/trim fuel as well,

I was curious about running a fuel tech system, so I started filling a shopping cart today at break,

F2932A01-9C8E-4AD5-9576-7C375E43DE57.png


That’s the basic ECU, 16 injectors 1 “pro” injector driver (I’m not even sure if that’s enough for all 16 injectors, might need two drivers) the upper injector manifold, 8 EGT probes with converters, about enough wiring to turn it on, & one fuel filter.
No sensors, no pumps, no fuel rails, no lines, & no air control (throttle blades)
That’s stuff has its place, but it’s not on anything I own.
Plus I still think the MFI is more robust.

I bet the throttle control/response is better on the FT system vs MFI.

EFI on a blown engine is definitely not cheap though and nobody else racing with you would have any spare parts to lend, so I see the issue there too. I'm fascinated by the engine management technology available today and am biased towards it. It's the #1 reason why engines/cars are able to make the huge controllable horsepower numbers they do today.

The guy I work with is big into racing 12,000hp fuel altered cars and all their stuff is MFI too. I mention EFI around him and he starts twitching and giving me the evil eye. :lmao:
 
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After seeing what a blower outlet and blower intake looks like I can't understand how a carbed blower engine ever ran correctly. That setup has got to have the most uneven fuel/air cylinder distribution ever invented by a human. :laughing:
At high RPM it doesn't matter.
At low RPM the fuel pool in the back of the intake.
 
That's literally the point of this whole EFI thing.
You can absolutely shut down the upper injectors at idle and only run with the lowers so you don't have any fuel pooling.


It totally has its place on your vehicle. It would be a gain under all driving conditions.
It's expensive and complex, that's for sure.

edit : I am an EFI guy and could definitely give you a ballpark for such a setup and you're in the $10k+ with wiring. That said, I have no idea how much a MFI setup could cost. Absolutely 0 idea and don't even know where to look. Could you share some idea of cost?

You’re going to have to put some fuel through the blower, even at idle, keeping the blower cool is important.

A bird catcher, basically the same as mine, setup for blown alcohol you’re looking at $2k with no pump, add port nozzles & you’ll add another couple hundred,
Any 13ish GPM pump is going to cost around grand, but a guy is going to spend that no matter what system we run.

If you’re interested in window shopping (like myself on the FT page) here is where I buy all my new parts,




I bet the throttle control/response is better on the FT system vs MFI.

EFI on a blown engine is definitely not cheap though and nobody else racing with you would have any spare parts to lend, so I see the issue there too. I'm fascinated by the engine management technology available today and am biased towards it.

The guy I work with is big into racing 12,000hp fuel altered cars and all their stuff is MFI too. I mention EFI around him and he starts twitching and giving me the evil eye. :lmao:
There’s no hate for EFI from me, I absolutely appreciate it,

Feld (monster jam) requires EFI so if a guy is running one of those tours, there is bound to be spare parts,
If I’m not mistaken that company is sponsored by Holley, the independent guys if seen running with MJ are running fuel tech.
 
You’re going to have to put some fuel through the blower, even at idle, keeping the blower cool is important.
You can do 20% fuel in the hat and only feed the front ones with the port injectors etc, I'm just giving options.

A bird catcher, basically the same as mine, setup for blown alcohol you’re looking at $2k with no pump, add port nozzles & you’ll add another couple hundred

[...]

If you’re interested in window shopping (like myself on the FT page) here is where I buy all my new parts,

For 2 to 3k, you definitely have a you get what you pay for deal. It's much better than what I though.
I'll take a look, thanks !
 
After seeing what a blower outlet and blower intake looks like I can't understand how a carbed blower engine ever ran correctly. That setup has got to have the most uneven fuel/air cylinder distribution ever invented by a human. :laughing:
Old blowers had straight rotors. Are the new ones like Leroys helical? I can see helical ones pushing the mixture back.
 
Old blowers had straight rotors. Are the new ones like Leroys helical? I can see helical ones pushing the mixture back.
A standard helix blower (like most Detroit diesels) are a 60° twist,
A typical Hi-helix is 120°
The one in the Fuel Tech video is a screw blower, they got lots of twists!
 
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