Russell
Well-known member
Ever since I was a teenager I've always coveted the GM A bodies - Specifically the 70-72 Chevelles. I bought a 71 SS clone in 2019 after years of watching the local market. The body looks good, interior is okay but it had an engine problem. 454 / 4 speed which had obviously been swapped into an auto car. Lots of new suspension, steering and brake parts on the chassis.
Winds up that the engine had a dead cylinder. Rather than repair the engine I decided to install a modern engine instead so I picked up an 8.1L for it, which I've modified with a Dart intake, holley MPFI and a bunch of other stuff. I also bought an SS style repo dash with Dakota Digital HDX gauges, a tilt manual trans steering column, a Classic Auto air setup to replace the HVAC and a retro sound head unit. I also picked up a set of BMW seats to replace the worn out bucket seats that were in the car.
I started taking the car apart this fall to install all the new stuff and I started finding hidden problems. A lot of them. I'm now to the point where the interior is more or less completely gutted less the back seat and headliner, the engine compartment is gutted, the transmission is on the shop floor, the brake booster and pedals are out, the steering box is off etc. I don't know who assembled this car, but they messed up absolutely everything they touched. It's FUBAR. With all the mechanical issues I've found that need to be fixed, plus hacked up sheet metal on the firewall converting an AC car to non-AC plus the mess they made of the transmission tunnel to cut the manual trans shifter in I can only guess what is hidden under the paint on the rest of the body. I'm very hesitant to spend the time and money to right all the wrongs I've found and put all these new parts into a car that I know will need a full re-work of the body at some point as well.
My options as I see it:
1. Buy a virgin car that isn't all hacked up and swap all my stuff into it, then put all the stuff from that new car into the old body and sell it to try and re-coup my costs. This is a big expense up front. Plus it's nearly impossible to find one of these cars that isn't all scabbed up at this point.
2. Buy a new aftermarket tub for the car and spend the money to have it's body worked and re-painted. Put it on my current chassis and install all my parts. This is a multi-year project all of a sudden.
3. Install all my parts and run the car until the bondo starts falling out in a couple years then sell it.
4. Leave it sit in my garage on the lift for the next 30 years and look at it longingly every time I walk by. Tell people who ask to buy it that I'm going to fix it up one day. Eventually put it into the pasture to rot and be scrapped by my children after I die. Find a new hobby in the meantime.
Work that has to be done for option 3:
1. Replace the firewall. They glued dis-similar metal patches in to fill the factory A/C holes then cut out a new hole for the non-AC air box they put into the car. There is no repairing that mess short of replacement. The holes are all in the wrong spot, so the classic auto air setup I bought doesn't fit properly.
2. Replace the transmission tunnel. I think he cut the hole out with a set of side cutters, a chisel and a hammer. I'd put a bigger aftermarket one in right away so I can put a modern 5 or 6 speed in at some point.
3. Replace the brake booster and all brake lines on the chassis. I think the booster is from another car entirely It was booger welded together with a home-made bracket on the firewall at a funny angle. I suspect the car had manual brakes and they did a power steering swap on it. The rod for the brake master is wrong, the clutch linkage is all home-made and doesn't work properly. They put un-sealed limit switches on the linkage down on the chassis for reverse lights and the neutral safety switch that were both flakey at best.
4. Replace the steering box as it has an f-body box with travel stops while the a-body needs a full 87 degrees of steering angle. The car needs a wal-mart parking lot to turn around in.
5. Replace the engine mounts as it has 73+ truck engine mounts with only 2 out of 4 bolts run into the engine cradle, half the mounts are hanging free-air.
6. Replace the entire wiring harness. I've never seen such a rat's nest before. Amazing this poor car didn't burn to the ground at some point.
7. Replace the steering column. They just took the shift arm off the auto trans and ran with it.
It's the firewall replacement that I'm really hung up on. The rest I can deal with, but cutting all the spot welds and welding in a new panel is not something I am capable of. Plus that means re-painting stuff as well which I really want to avoid. That could get ugly really quick.
Thoughts?
Winds up that the engine had a dead cylinder. Rather than repair the engine I decided to install a modern engine instead so I picked up an 8.1L for it, which I've modified with a Dart intake, holley MPFI and a bunch of other stuff. I also bought an SS style repo dash with Dakota Digital HDX gauges, a tilt manual trans steering column, a Classic Auto air setup to replace the HVAC and a retro sound head unit. I also picked up a set of BMW seats to replace the worn out bucket seats that were in the car.
I started taking the car apart this fall to install all the new stuff and I started finding hidden problems. A lot of them. I'm now to the point where the interior is more or less completely gutted less the back seat and headliner, the engine compartment is gutted, the transmission is on the shop floor, the brake booster and pedals are out, the steering box is off etc. I don't know who assembled this car, but they messed up absolutely everything they touched. It's FUBAR. With all the mechanical issues I've found that need to be fixed, plus hacked up sheet metal on the firewall converting an AC car to non-AC plus the mess they made of the transmission tunnel to cut the manual trans shifter in I can only guess what is hidden under the paint on the rest of the body. I'm very hesitant to spend the time and money to right all the wrongs I've found and put all these new parts into a car that I know will need a full re-work of the body at some point as well.
My options as I see it:
1. Buy a virgin car that isn't all hacked up and swap all my stuff into it, then put all the stuff from that new car into the old body and sell it to try and re-coup my costs. This is a big expense up front. Plus it's nearly impossible to find one of these cars that isn't all scabbed up at this point.
2. Buy a new aftermarket tub for the car and spend the money to have it's body worked and re-painted. Put it on my current chassis and install all my parts. This is a multi-year project all of a sudden.
3. Install all my parts and run the car until the bondo starts falling out in a couple years then sell it.
4. Leave it sit in my garage on the lift for the next 30 years and look at it longingly every time I walk by. Tell people who ask to buy it that I'm going to fix it up one day. Eventually put it into the pasture to rot and be scrapped by my children after I die. Find a new hobby in the meantime.
Work that has to be done for option 3:
1. Replace the firewall. They glued dis-similar metal patches in to fill the factory A/C holes then cut out a new hole for the non-AC air box they put into the car. There is no repairing that mess short of replacement. The holes are all in the wrong spot, so the classic auto air setup I bought doesn't fit properly.
2. Replace the transmission tunnel. I think he cut the hole out with a set of side cutters, a chisel and a hammer. I'd put a bigger aftermarket one in right away so I can put a modern 5 or 6 speed in at some point.
3. Replace the brake booster and all brake lines on the chassis. I think the booster is from another car entirely It was booger welded together with a home-made bracket on the firewall at a funny angle. I suspect the car had manual brakes and they did a power steering swap on it. The rod for the brake master is wrong, the clutch linkage is all home-made and doesn't work properly. They put un-sealed limit switches on the linkage down on the chassis for reverse lights and the neutral safety switch that were both flakey at best.
4. Replace the steering box as it has an f-body box with travel stops while the a-body needs a full 87 degrees of steering angle. The car needs a wal-mart parking lot to turn around in.
5. Replace the engine mounts as it has 73+ truck engine mounts with only 2 out of 4 bolts run into the engine cradle, half the mounts are hanging free-air.
6. Replace the entire wiring harness. I've never seen such a rat's nest before. Amazing this poor car didn't burn to the ground at some point.
7. Replace the steering column. They just took the shift arm off the auto trans and ran with it.
It's the firewall replacement that I'm really hung up on. The rest I can deal with, but cutting all the spot welds and welding in a new panel is not something I am capable of. Plus that means re-painting stuff as well which I really want to avoid. That could get ugly really quick.
Thoughts?