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Legends Class 4800 Build - "Tinkerita"

Hope you all had a great 4th! :usa::beer:

More updates... was able to escape into the garage over the weekend, basically a lot more cutting and removal of bent/broken parts. Got most of the interior stripped which helped me find bent battery trays. With the "rebuild" I plan on relocating these, so it was the prime opportunity to cut them out to start fresh.
floor removal.jpg
floor removal 2.jpg
battery removal.jpg


After that I started working on the rear. I figured I'd just work from the back to the front to help minimize the overlook of something. I removed the oil coolers, spare box and brackets, cut out a bent tube holding the sway bar, all the fun things. After inspecting everything else, I figured it was time to see how I was going to relocate things and see what all would be needed. In order to relocate a battery to the rear, I'd have to move the spares box over a bit. Laid it out, should also have enough room for a 4-quart fluid holder as well.
cooler removal.jpg
sway bar removal.jpg
spares and battery location.jpg


My goal is to sleeve the sway bar through the intersection point, giving it strength. Will probably add small gussets on the outside to help minimize this from happening again. Also have to come up with a good mounting solution for the battery tray. After straightening the better of the two, I will more than likely just add a support on the bottom to keep them from bending. Then just reuse my brackets for the spares box. But before I burn in any refurbished parts, I needed to make sure everything would clear with the spare tire carrier. HAHA amusingly I put it back on the chassis to see what if anything could be salvaged. Luckily all the damage was on the rearmost portion, so I chopped it all off in order to rebuild. For the first time in months, I actually made progress on putting something back together.
tire carrier fitment.jpg
tire carrier chop.jpg
tire carrier rebuild.jpg

Once I get the tire carrier back together, I'll finish up with the battery tray and spares box. Hope to have some more time this week/weekend to get more done before I travel next week. Guess the countdown is on!
 
I didn't get a lot of time this weekend to work on the Jeep, but I did make some progress. Thankfully, my wife is always helping where she can and showed me a cheap bender a few weeks ago. Was able to land an Affordable Bender with 7 different dies for super cheap. Figured I'd be using it sooner than later and this weekend was it when I broke it out for the first time.
bender.jpg


Although I misplaced the lower pin, I was able to make it work with some scrap tube. Used the cheap bender to bend the last tube on the tire carrier. Not perfect by any means, but it'll hold the tire in its place. Let's be honest, it'll probably get banged up and bent as we continue to race anyways, so not perfect was perfect for me. Also received the TG fluid container from the 4th sales. It fit perfectly in its place.
tire carrier & container.jpg


Last little bit to finish the tire carrier was the small gussets and strap anchors. To minimize fabrication, I cut off the gussets from the old one and reused them. Only had to make one new one. Did the same with the TMR anchors. Got everything tacked in place and ready for final welding. Before knocking out all the welding, I want to triple check everything on the underside. Should have all this done this week.
tire carrier gussets top.jpg

tire carrier ancors.jpg


Unfortunately, I have to travel this week so progress will be slow. Glad I was able to get the rear mostly put back together and re-worked. I will have more time this weekend to knock out some more tube work in the rear and work my way forward. My goal is to start getting this thing back to normal on the bottom side so I can get the axle under it.
 
This weekend was a productive weekend on the Jeep after an eventful Friday trying to get back to NC. I spent my Saturday afternoon fixing the sway bar tube and finalizing the spare parts box location while making brackets for the TG fluid container. To provide a little extra support, I sleeved the sway bar with a longer inner tube to support the tire carrier mount. After getting it all welded, I worked on finalizing the placement for everything else and tacked all the mounts in place.
Sway Bar Sleeve.jpg
Sway Bar Rebuild.jpg
Battery Tray.jpg

TG Brackets.jpg

Spare Box Brackets.jpg

TG Fitment.jpg


Sunday was a heavy welding day. Finished welding all the brackets, welded up the tire carrier and even broke out the spray paint. The goal was to get everything finished up on the rear so I can start working on the underside. I forgot I needed to weld my tabs for the PSC vent so took care of that. Tucked it behind the battery out of the way. After all the welds cooled, I painted all the bare metal with the stainless paint on the chassis and black on the carriers. Assembled everything once things dried.
PSC moved.jpg

Rear Complete.jpg


The last thing was to install the tire carrier. Although tight clearances, everything fits well and should be ready to go. I like the way everything in the rear turned out.
Tire Carrier Complete.jpg
Tire Carrier Rear View.jpg


With the rear all buttoned up, it's time to move forward to the most needed area and most dreaded area, the subframe. This will allow me to get all my new link mounts installed and one step closer to having a rolling chassis again.
 
Crandon is right around the corner and I'm not sure I'll have this thing ready. Regardless, I'm still trying to get it back to race ready so I can work on some other projects. We shall see...

Since I cut the sub-frame tubes, I needed to get that all rebuilt to move forward. To make it easier to rebuild and add strength, I sleeved everything with 1.75" 120. Was able to sleeve the entire length on both sides and back, then added the 2" to keep it original looking.
Sub Frame Tubes.jpg
Sub Frame 2in.jpg


As for the rear most tubes, I had to utilize a 3-piece design since it was solid. Again utilized 1.75" as an inner tube and 2" pieces so they could expand into the intersections.
Sub Frame 3 piece.jpg
Sub Frame 3 piece Install.jpg


As for the last supporting tube, I used a short inner tube and outer tube to fit into the node.
Sub Frame Support.jpg


With all the tubes complete, it was time to weld everything 100%. I've been out of practice, but definitely got my practice in. Was also able to weld up the new lower link mounts from TMR which fit into place perfect. I reused the uppers since they weren't damaged and got them into place as well.
Lower Brackets.jpg
Upper Brackets.jpg


After a full weekend of fabrication, I spent my last few hours cleaning everything up with a grinder. I didn't like the looks of the gaps in the new tubes, so I filled them in.
Sub Frame Complete.jpg


It's all done and time to move onto the next project.
 
Glad to see an update. Other than Crandon, do you have any other races on your schedule for the remainder of this year?
 
Yes, you all are right. I plan on adding supports on both the front and rear before Crandon... 13 days away. Finishing up the rear axle as we speak and getting it back under its own weight first.

Still need to get drivetrain installed, other brackets welded (including support tubes), and exhaust hung. Lots of things still to do before the Big House.
 
Yes, you all are right. I plan on adding supports on both the front and rear before Crandon... 13 days away. Finishing up the rear axle as we speak and getting it back under its own weight first.

Still need to get drivetrain installed, other brackets welded (including support tubes), and exhaust hung. Lots of things still to do before the Big House.
All that’s left to do is everything :lmao:
 
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