Lost the refractory in the floor on one of our melting furnaces (aluminum foundry). 80k lb of aluminum seeped through the 3/4" subfloor plate and solidifed in the I beam joists underneath. I need to get it all out in order to restore subfloor cooling which is a blower that blows air between the joists to cool the floor during operation.
Question is how to cut it out. I beams are 6" tall and are welded to the 3/4" subfloor steel plate. oxy acetylene torch will cut the steel plate but won't touch the 6" thick aluminum. Thermal lance will melt the aluminum but the problem is there is no where for it to flow and it just re-solidifies in a different location.
Next thought is something like a concrete saw with some sort of magical blade but none of my concrete contractors want to touch it, go figure.
So, how would you cut it?
Question is how to cut it out. I beams are 6" tall and are welded to the 3/4" subfloor steel plate. oxy acetylene torch will cut the steel plate but won't touch the 6" thick aluminum. Thermal lance will melt the aluminum but the problem is there is no where for it to flow and it just re-solidifies in a different location.
Next thought is something like a concrete saw with some sort of magical blade but none of my concrete contractors want to touch it, go figure.
So, how would you cut it?