Mr. Mindless
Well-known member
Cross posted on practical machinist...
I'll share some unnecessary detail for background in case it turns out to be important...
TL;DR: my "made up" leg has voltage, but my motors are drawing very little on that leg, and I'm popping 3ph disconnect breakers on my mill. All seems perfectly fine other than the breakers popping after a few minutes of run time, and investigation of things turned up only that one thing: minuscule amperage draw on that "made up" leg.
I got a rotary converter setup along with a lathe. It was in use at a shop together, and worked fine for me after transport. It's an idler motor with a phase-a-matic PAM-600 static converter, and a barrel switch for reversing the lathe motor. Neither idler nor lathe motors have data plates, I'd hazard a guess at 3-5hp based on motor size, and that's also the power range on the PAM-600.
I added a Tree milling machine to my setup, wiring all motors and the phase converter in paralell. Both motors on the mill needed new leads, and I had a motor shop do that for me. The main 1.5hp motor test good after changing the leads. The crossfeed motor wasn't test run, since it was missing a support bearing while removed.
My feed from 240-1ph is a knife switch, which had 30a fuses in it. I reversed my lathe too quickly and blew ONE of those fuses, which then blew the single capacitor and cooked a 10w500ohm resistor in the phase-a-matic. I replaced those with spec-matching components, and motors now start great, and the lathe runs fine. That switch is no longer fused. It is fed from 50a breakers in my panel via 8ga wire.
Each of the two mill motors run through their own Square-D 3 phase disconnect/breaker. Square D - 2510MBG2 - Starter | SuperBreakers.net
After 3ish minutes of run time, those breakers trip for either mill motor. They trip more quickly after that if immediately reset.
I checked continuity of all wiring from phase converter to barrel switch, and found no issues. I checked running voltage across all legs and found they're a bit off; from some reading I did in the stickied thread on rotary phase converters, it looks like that's expected without additional capacitors in the setup. I have 200/209/233 across ab/bc/ac. I have 15-18a draw on legs A and C (those supplied directly from my 240), but I see a startup spike on leg B and then only .5a running.
I checked draw on the lathe legs, and it's 12.8a on A & C, and 2.4a on B.
I switched legs on my idler motor, and it made no difference.
I verified motor wiring, and all are 1-7 2-8 3-9 4-5-6
I reread the phase-a-matic documentation and saw it indicated to put a SPST switch in the B wire if using an idler motor. I did that, and symptoms did not change.
I'll share some unnecessary detail for background in case it turns out to be important...
TL;DR: my "made up" leg has voltage, but my motors are drawing very little on that leg, and I'm popping 3ph disconnect breakers on my mill. All seems perfectly fine other than the breakers popping after a few minutes of run time, and investigation of things turned up only that one thing: minuscule amperage draw on that "made up" leg.
I got a rotary converter setup along with a lathe. It was in use at a shop together, and worked fine for me after transport. It's an idler motor with a phase-a-matic PAM-600 static converter, and a barrel switch for reversing the lathe motor. Neither idler nor lathe motors have data plates, I'd hazard a guess at 3-5hp based on motor size, and that's also the power range on the PAM-600.
I added a Tree milling machine to my setup, wiring all motors and the phase converter in paralell. Both motors on the mill needed new leads, and I had a motor shop do that for me. The main 1.5hp motor test good after changing the leads. The crossfeed motor wasn't test run, since it was missing a support bearing while removed.
My feed from 240-1ph is a knife switch, which had 30a fuses in it. I reversed my lathe too quickly and blew ONE of those fuses, which then blew the single capacitor and cooked a 10w500ohm resistor in the phase-a-matic. I replaced those with spec-matching components, and motors now start great, and the lathe runs fine. That switch is no longer fused. It is fed from 50a breakers in my panel via 8ga wire.
Each of the two mill motors run through their own Square-D 3 phase disconnect/breaker. Square D - 2510MBG2 - Starter | SuperBreakers.net
After 3ish minutes of run time, those breakers trip for either mill motor. They trip more quickly after that if immediately reset.
I checked continuity of all wiring from phase converter to barrel switch, and found no issues. I checked running voltage across all legs and found they're a bit off; from some reading I did in the stickied thread on rotary phase converters, it looks like that's expected without additional capacitors in the setup. I have 200/209/233 across ab/bc/ac. I have 15-18a draw on legs A and C (those supplied directly from my 240), but I see a startup spike on leg B and then only .5a running.
I checked draw on the lathe legs, and it's 12.8a on A & C, and 2.4a on B.
I switched legs on my idler motor, and it made no difference.
I verified motor wiring, and all are 1-7 2-8 3-9 4-5-6
I reread the phase-a-matic documentation and saw it indicated to put a SPST switch in the B wire if using an idler motor. I did that, and symptoms did not change.
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