What's new

Trying to get it mostly right the first time: A 5.9 and 46RE swapped Tummy Tucked Daily Driven Jeep TJ

Anything new to share with the class?
A few, actually.

First up was to fix the misfire. These engines are known to have an issue with spark knock caused from improper spark plug routing (there's actually a TSB for it), so wire routing was the first thing I confirmed correct. Next I started pulling plug wires one a time and checking for resistance. Sure enough one of my brand new plug wires had gone bad (or I'd broken it) so I threw on an old wire and it's been running like a top since. I've driven it to work all but 2 days the last 2 weeks.

Since the last update the cold temperatures have exceeded my motivation to work outside so I've been working on things that fit inside my shop. I ran to the farm and picked up the 8.8 I purchased a while back and have it stripped, center section welded to the tubes and the Barnes 4wd truss primed and tacked together to prep for the axle swap. I'm shooting to swap the axle out this spring once I've sold a few jet skis to replenish my project fund.

01dcd9b4eab85bf396d39cfa080626c8a2cdc32d3a.jpg


The next project was a hardcore fab and electrical project I'd been wanting to do for a while - installing a better third brake light.

01b9723ac98a18222162c21dcd69dd372571b96619.jpg


013c0214e465abcd5fba1de9064e27503898e15214.jpg


And yes, I did finally find the missing machine screw.

For the wiring, I copied the design of the TJ trailer wiring harness and used weather pack connectors to plug into the stock wiring without any splices. The wire was routed through the stock light housing and out a cable gland to another weather pack plug for the light to plug into. I picked up the ground from the stock light as well.

014a01f448d33da4ed3f0e9fe57e5df717b9a1b988.jpg


0170720cd972bb3c625df3133506d1d06f3c902136.jpg


01bf9e7a38f20695d6c67c185c269545bc333360df.jpg


0186ef5ca04782bc4bbaa973b827f13f3782376f28.jpg


One of these days I'll actually use low range and wheel this garbage, but I've got to work on the things I'm selling to recoup my project funds first.

If anyone is looking for a sub $5k Seadoo or Yamaha Wave Runner in the Birmingham area, slide on into those DM's :smokin: (isn't that what the kids say these days?)
 
Last edited:
Top Back Refresh