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Stock brakes on an F550 Knuckle?

Jeff K

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Joined
Aug 6, 2020
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2419
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I'm looking for stock options for brakes on an F550 knuckle. I have a set of 05 brakes, but I'm looking for other Junk yard options that don't include Wilwood.
 
If you already have stock brakes and don't want Wilwood/Spidertrax stuff, what else is there that would be worth a damn to adapt? My 19k pound F550 stops like a sports car with the stock brakes......

What exactly are you trying to do?
 
If you already have stock brakes and don't want Wilwood/Spidertrax stuff, what else is there that would be worth a damn to adapt? My 19k pound F550 stops like a sports car with the stock brakes......

What exactly are you trying to do?
Sorry, I'm building a tube chassis rock crawler. Front and Rear steer. SD 550 knuckles and C's, 14b center section. I don't need the massive calipers of the 550, and it limits wheel choices. I was looking for something smaller to adapt to the 550 Knuckle.
 
Well, using the 550 brakes leaves me with a question about rotors, the 10 bolt rotors would need to be drilled to 8 x6.5 or a suitable replacement.
 
Although it appears that a 10 bolt cold be drilled to 8 there are only 2 holes that overlap
 
theres a common brake swap the jk guys use, not sure if its 450 or 550 stuff.

pick caliper, pick rotor, make goofy adapter to mate them to the knuckle
 
Busted Knuckle sells this kit for $699 with 4 piston Wilwood calipers. Even if the caliper bracket doesn't work on the 550 knuckle it wouldn't be hard to make one that does.


Edit:

F550 knuckle (my 2019 does anyway) has 4 caliper bracket holes vs the 2 on an F250/350. Going off this picture their bracket and spacing system looks stupid simple to replicate and adapt to the bigger F550 knuckle.

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Post #6
 

Post #6
Here's post #6 to make it easier:

 
Busted Knuckle sells this kit for $699 with 4 piston Wilwood calipers. Even if the caliper bracket doesn't work on the 550 knuckle it wouldn't be hard to make one that does.


Edit:

F550 knuckle (my 2019 does anyway) has 4 caliper bracket holes vs the 2 on an F250/350. Going off this picture their bracket and spacing system looks stupid simple to replicate and adapt to the bigger F550 knuckle.

BK has a 550 option already, just gotta call them
 
Here's post #6 to make it easier:

This is the post I have been searching for for days. I saw it a while ago but when I needed it I couldn't find it again. Thanks.
 
This is the post I have been searching for for days. I saw it a while ago but when I needed it I couldn't find it again. Thanks.
Don't thank me, thank 06h3 as they're the one who found the post. I only directly linked to what they referenced.
 

Post #6
Thanks! This is the bracket I saw that I was looking for. I spent hours searching FB for it. 🙄
 
As folks already posted, F250 unit bearing bolts in, use the same 2005-2012 rotors, a custom abutment bracket and matching F250 calipers.
 
The 05+ caliper is smaller than the F550 mounts. But it looks doable. I clearanced it a bit.
 

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2013+ F250 is a bit bigger, but not sure if F450/F550 sized. It's closer which would probably make the abutment bracket harder.

I do have both here.
 
FYI, I have never had anyone excited about the braking performance using the 4 piston wilwood calipers. The housings flex under heavy clamping force. The 6 piston units have a bridge and additional bolts that decrease the housing flex.
 
FYI, I have never had anyone excited about the braking performance using the 4 piston wilwood calipers. The housings flex under heavy clamping force. The 6 piston units have a bridge and additional bolts that decrease the housing flex.
Or just use the stock calipers.

No race car has the braking needs of a slightly overloaded SRW wonton being driven in city traffic.
 
The 05+ caliper is smaller than the F550 mounts. But it looks doable. I clearanced it a bit.

2013+ F250 is a bit bigger, but not sure if F450/F550 sized. It's closer which would probably make the abutment bracket harder.

I do have both here.

As Grendel mentioned, the '05-'12 F250/350 calipers have a closer bolt spacing than the '13+ F250/350 calipers which might make things easier for you. I could measure the ones on my '07 axle If you like. Please keep us updated with what you end up doing as I am really interested in running stock F250/350 brakes on a 450/550 knuckle :beer: Hydrodynamic's setup isn't bad, but I like the larger diameter of the later Superduty front rotors for manual brake set ups.
 
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FYI, I have never had anyone excited about the braking performance using the 4 piston wilwood calipers. The housings flex under heavy clamping force. The 6 piston units have a bridge and additional bolts that decrease the housing flex.

They have plenty of different versions of that 4 pot.

Dynalite suck. Billet dynapros on the other hand work great.
 
Current solution. 05 front brakes on custom bracket.
 

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Thanks! This is the bracket I saw that I was looking for. I spent hours searching FaceButt for it. 🙄
FIFY

Even I forgot what I had to do to make the caliper fit. It wasn't too difficult just took some time, measuring, and fitting.
It was by far the least expensive and dependable solution using OEM parts. I cant remember, but I don't know if the stiffer billet Willwood calipers are wide enough to use a stock vented rotor. I think you would have to drop down to a 3/8" plate rotor.

The other benefit to using the smaller F250 2000 rear wheel calipers and 13"x1.18" rotors, is the front and rear brakes are now balanced which matters when locked in 4x4.

COPY FROM BUILD THREAD

While at KOH I talked with a Willwood rep in depth about buggy brakes.
Many super duty swaps result in larger front caliper piston area than rear.
Some school of thought is you want more breaking in the front than rear so the rear doesn’t lock up and spin around.
Some will put a smaller master cylinder on the front than the rear when running equal calipers front and rear to create higher pressure on the front.

Miller was breaking drivetrain parts at an unreasonable rate.
Analysis was when locked in four wheel all torque was available to all wheels. Braking torque was not equal. The front brakes would brake through the drivetrain to the rear wheels which were underbraked resulting in the drivetrain loading with braking force.
Front and rear rotors and master cylinders were matched and the drivetrain loading was reduced to reasonable levels.


This was the analysis and solution from Willwood, not myself, I just followed their advice.


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