The glass arcs that will let astronomers peer back millions of years are decades in the making
spectrum.ieee.org
the recent castings of the 15-metric ton, off-axis mirrors for the Giant Magellan Telescope (GMT) forced engineers to push the design and manufacturing process beyond all previous limits.
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The seven 8.4-meter-wide mirrors will combine to serve as a 24.5-meter mirror telescope with 10 times the resolution of the Hubble Space Telescope.
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more than 17,000 kilograms of special glass are ordered and inspected for flaws. Next, a crew must build a 15-metric ton ceramic structure to serve as a mold
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The glass is slowly melted and continuously spun in a furnace to create a parabolic shape, then cooled by fractions of degrees over the course of three months.
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Then they reposition the mirror in order to shape and polish the front face to within 20 nanometers of perfection—a process that takes about 18 months.
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Any mammoth mirror requires much of the same engineering, but six of the seven GMT mirrors have an off-axis, parabolic shape. Producing an off-axis mirror at this scale is a new achievement
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