Build UC Motorsports #680

My co-driver and watched the pre-show and he put together some approximate maps of the course this year.
Qualifying:
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The side hill across the top is going to be fun!

Based on the preshow we will be in the 8:00am PST group on Tuesday.

Lap 1 (desert):
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Lap 2 (rocks/ with ~80% of the desert lap):
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We will be out pre-running the rock trails Friday-Sunday this year. If your out on the rocks on those days and you see us come by flag us down!
 
The qualifying course per the simulator was epic. Soon as I saw the banners at the top of short bus I knew things were about to get spicy!
 
The remaining task list on the car is getting very short:
1) Tighten the negative terminal bolt on the winch
2) Re-spool the winch
3) Aim headlights and light bar
4) Load it in the trailer!
5) Let irates know what garage # you're in.

Look'n sharp, see ya there!
 
so the simulator. on BEAM, is that only you guys get that? i saw another youtube and he had some snap shots of it also.
Yes we just have the BEAM footage. The map is just an estimate.

5) Let irates know what garage # you're in.

Look'n sharp, see ya there!
We are in HH9.

The qualifying course per the simulator was epic. Soon as I saw the banners at the top of short bus I knew things were about to get spicy!
It definitely will be!

A lot for me to go back and read. Def interested because front distributor 🤘
It felt right to keep a Ford motor in the bronco body! An LS would have been way easier, especially since I had it set in my mind that I had to have EFI with sequential fuel injection, which took me a while but I did get it set up!

Glad to see you here and cool build thread! Fellow Fordist and U4 fam. See you at KOH I’m sure.
Thanks! I'll be there.
 
Hammers 2025 Race Week(s) Report

The team’s race week started on the weekend of January 25th. when one of the pit crew members who also lives in the Denver area came over to help load the race trailer on Sunday. He also grabbed my open equipment trailer with three of my spare wheels and tires so he can haul is JK out to have a vehicle to get around Hammers in. With the trailer packed I took a quick trip to the CAT scales just to double check axle weights. Had a little scare as the trailer axles had 13,900 lbs on them, its rated to 14,000 lbs, and the truck only had another 1,000 lbs on it. I still hadn’t loaded my luggage, food, drinks, my navigator, and his air compressor…..What I didn’t think about was the fact that I had received about a foot of snow that week and that the trailers roof must have had a sheet of ice/packed snow on it. Since I was so close to limit, I left a few unnecessary items like a TV for the team garage at home.

Anyway, I headed out on Wednesday to drive to Salt Lake, Utah to pick up my co-driver, Aaron. I had an uneventful drive across I-80 in Wyoming. Once in Salt Lake, we loaded up the air compressor, food, drinks, luggage, etc. and took a trip to the scales. Shockingly, despite adding some things to the trailer the axles weight was down to ~13,600 lbs and the truck had ~500 lbs of GVWR left. It was at this point that I realized the trailer must have been extra heavy due to snow/ice on the road that the trip across Wyoming knocked off the top. Feeling relieved about not being overweight we went to bed early planning to hit the road early Thursday morning.

We were on the road around ~2:30am Thursday morning, planning to get to Hammer town around ~1:00pm. The drive from Salt Lake to Johnson Valley seemed to take forever, the California 55 MPH speed limit for towed trailers made the long drive extra frustrating. But it was uneventful and we got into Hammer Town and got camp set up with no issues. This year we rented two RV for the team, a tent from A1, and bought a cord of firewood for the week.
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We started our pre-run on Friday the 31st, with the desert racers running the course in the opposite direction we cruised out to the remote pit location and hoped on the course just after the pit. We continued on the counter in a counterclockwise direction to the start of Aftershock, turned into Aftershock and started taking notes. At the top of After chock we crossed the racecourse and found a route on other trails back to remote pit without going to the race course. At remote two we picked our way over to the start of outer limits. We ran down Out Limits over to Spooners.
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This year the RCPs were placed to force people to drive the rock obstacles. I had a much easier time on the main obstacle in Spooner than I did last year, which was odd as everything else seemed to be dug out way more than the last two years. While climbing out of the rest Spooners we had the ECU fuse trip after a hard hit when I slipped off a rock. My fuses are self-resetting but the location of the box its heat soaked and they always seem to trip early… After Spooners we headed back to garage for lunch. Checking over the car, Aaron found that we had developed a coolant leak, very small, we though it might be spilled coolant running out of the mount since this was the first time the car had been on steep angles since Hammers last year, and I overflowed it a few times trying to get the system bleed. Cleaned the coolant off as well as driveshaft grease. Headed back out to remote pit and ran Big Johnson, Clawhammer, the first new trail, and over to Chocolate Thunder. We then ran parts of Idle Issues, Laser Nut Alley, and Her Problems, but decide to walk the 2nd half of the section as the RCP and the race course line were in Rocks on the hillside that had no tire tracks. We watched one other team get a jeep stuck in the Rocks as they tried to break a trail in. At this point really we were confused as to where the course is. We then noticed the coolant leak was back so we headed in to Hammertown. Pulled the radiator and found the leak was at were the fins go into the tanks on both side near the top. We couldn’t find a direct replacement that evening so we decided to epoxy the fins to tank connection and pour in a bottle of stop leak. We had to drive to O’Rielly’s in Yucca Valley for the epoxy and stop leak. We got everything done and reassembled by ~11:00 and went to bed.


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Next morning, Saturday February 2nd,we warmed the car up and checked for the coolant leak, luckily it appeared that it had stopped. We spent some time calling around for a replacement but the only radiators that would fit would require cutting of the standard hose fittings and welding on -16AN fittings. We decided that since it appeared to be holding pressure now it made more sense to order new radiator that had the correct fittings from the start instead of welding Aluminum on the lake bed. With the leak appearing to be fixed we headed out to pre-run more rocks. Ran back out to Laser Nut Alley, entered the course on Her Problems and got back into the swing of taking notes. Everything went smoothly under the main obstacle in Jack. We were not the first team to get there that morning and we had to wait for traffic to clear. Once it was our turn, I was able to get the car through the obstacle but managed to get a flat tire on the passenger rear. I had to bump it quite hard to get through, we didn’t check tire pressures that morning and most of the wheels/tire we pre-ran one had slow leaks. I think that tire was particularly low and just couldn’t handle the hard hit when I bumped it. It was at this point that the day went belly up. I smashed a finger on a rock while stacking them to make a flat spot to jack off of, then when we went to the change the tire the tabs that the jack handle pivots off broke off the body of the Jack. We got the tire changed be winching the vehicle sideways with a snatch block to pull the passenger side off the ground…. Once the underway way again we made the poor choice to continue pre-running. We worked our way over the 2nd new trail on the course. The new trail had some very difficult sections, but we were able to work our way through with some spotting and line discussion from other teams out pre-running. However, at the bottom my poor line choice resulted in another slashed tire just as we got into Sun Bonnet Pass.

We were extremely Luckly that a group of rec wheelers were coming up the trail. We bummed a plug kit and some compressed air from them and got the tire patched up well enough to get home. Feeling a little defeated we headed back to Hammer Town for the day.

A positive note was that Radflo was in Hammertown and they warrantied the jack on the spot!!

Also we triple checked the radiator and didn’t find any leaks.

Sunday morning we headed out to the start of Sunbonnet, ran all of Sunbonnet, Check me out, and Hwy 19/20 with no issues or drama. After Hwy 19/20 we picked our through other trails and two tracks to get back to remote pit without going within ~1/2mile of the desert race course. On the way back we hit the obstacle in Off Ramp that we didn’t do on Friday as a car was stuck in it when we went by.

Monday was an easy day pre-running the desert loop, since Ultra 4 imposed a 25-mph speed limit it was a nice easy day. Frankly the speed limit probably helped us with pre-running and it was much easier to take notes without concern about other drivers out pre-racing and running into other people…. We were done just before lunch and were back in Hammertown to start preparing for qualifying.
 
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Enjoying the race week recap, although this part made me

"It was at this point that the day went belly up. I smashed a finger on a rock while stacking them to make a flat spot to jack off..." :lmao:
Lol! Didn't notice that while writing!
 
We were in the 8:00am group for the EMC qualifying on Tuesday. We had only been around the qualifying course twice on Sunday, one time at a slow speed and the second going a little faster. When the limited amount of time the course was open it would get very crowded and dusty within ~30 minutes of opening for practice. The mix of UTVs, 4600, 4500, 4800, and 4400 cars all out practicing during two hours of dusk seemed like a volatile mix with an accident waiting happen. We accepted that we would be at a disadvantage with what was basically a low-speed sight lap and a medium speed slight lap. However, not messing with the large group for cars practicing a course they already knew and the fact that we didn’t want to push too hard on qualifying and break the car like I did the last two years we accepted that we basically had two slight laps and that was it.

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We were the 8th car off the line that morning. Most of the cars had taken the gap jump and had cleared it easily. This boosted our confidence as we were also planning on taking the jump.

When the green flag dropped we where off, by the entrance to the left hand turn before the jump Aaron noted that we were going 45 mph, I let off a little to get around the turn then got back on the gas and took off. The car flew great with only the nose slightly dropping in the air. While in the air I couldn’t see the landing, something a little off putting as I am used to jumping mountain bikes where you can almost always see the lip of the landing. However, based on the flags along the side of course we had definitely cleared the gap!
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With the jump behind us it was time to buckle down and get through the rest of the course. The first section after the jump was up the rocks through the bronco arch. I think this is the first section were I lost time to leaders. I was taking a line on my left, then fading to the middle through the rocks. This was the same line that I had taken coming through in the opposite direction last year. Which was smooth and fast for a descent and set me up well for the next turn. However, for climbing this section this year the two lines on the right would have likely been much faster…
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After the Bronco arch it was a quick sprint across a flat area, the line was burned in nicely and we were able to blast across with ease. As this was the first time, I had really pushed my car in a rough section this trip we started to notice that the front end was feeling way too soft, unusually soft compared to normal. This got me to the second section of rocks, the climb up a rock face with a boulder on right a the top. This is the face that the red JK had rolled on years back. With the thought of avoiding the rock in the back of mind I took a line that was just a little close to the center than what I had on our two slighting laps. This was my second mistake on the run, this line let my driver rear fall into a hole and have to climb up and over the steepest part of the rock face. I lost a lot of momentum on this and despite using a lot more throttle than the sighting laps (where I had swung further right, closer to the boulder) I wasn’t going as fast. With the loss of momentum, I was now fighting to find traction on rock face that was covered in dust and was unable to really get going again until I had climbed to the top of the section before the next downhill.
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Once at the top I was time to go down descend a large rock face. The super soft front end only got worse as I was on the breaks on the decent. I know I was slower on the way down this than the fastest cars, but with why I was crashing through all the travel I didn’t think my car could have gone through this any quicker.
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In hindsight three things come to mind:

  • Are my springs worn out?
  • If I was completely off the brakes would my suspension work better? (Does my front have too little anti-dive?) If so I’ll need to break my comfort braking habit on descents…
  • Did the local shop I had rebuild my shocks re-assemble them right? Did they mess up my shock tuners valve stack?
After descending the big rock slab it was on to the climb the loose climb up to the saddle and to the rocks at the top. We had made our two slight laps before HammerKing mentioned anything about the flagged gate at the top, as such we hadn’t been through the rocks that the gate forced you over. Also, while coming up the a ridge its difficult to see out over the hood of the car. As such my plan was to point the hood between the two gates and send it. Which didn’t work…:lmao:

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I had to reverse out a little and bump through the rocks, losing more time.
 
After the rocks at the top it was on to a long descent to the pinch rock. With no big ledges etc I wasn’t on the brakes as much as I was on the rock face, and the front end felt slightly better but was still soft and was the limiting factor on speed, or I might not be a brave as the drivers at the front of the pack… We got through the pinch rock and down onto the short course with no drama and came across the line with a time of 4:39 putting us in 47th overall and 40th in class.
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After completing our qualifying run we ran over to the top of Resolution and came down it and Back Door. Back Door this year was very dug rather unpleasant to come down. We discussed it and concluded that we would only go down it on race day if it would gain or maintain a position for us.
 
Car looked good out there. Did you run qualifying all in high or have to shift to low for the rocks?
 
Did you run qualifying all in high or have to shift to low for the rocks?
4-High for all of qualifying run.

I don't know if my Garmin was tracking during the run. If it was I should compare the top speed of the run to the mechanical limit in low. Although my t-case is 3:1...
 
Tuesday afternoon we started going over the car with a fine-tooth comb and getting everything ready for the race day. While checking bump stops and shock pressures we noticed that all four shocks were only at 140psi, not 150psi as they were supposed to be. We re-set them all to 150 psi. Also found and welded two cracks that had developed on the skid plate mounts and some scraps on the rear driveshaft, so we threw the spare in.
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Not finding anything else that needed to be addressed, we started reviewing and fine tuning our race strategy, fuel plan, and turned in for a early night.

Wednesday is usually dedicated to fixing whatever I broke in qualifying, however with the car in good shape we decided to head out to Chocolate Thunder to help Stay the Trail with the clean. On the way out there it was empty enough to really get on the throttle and the front felt so way better through whoops that it did during qualifying! Maybe upping the pressures was all that was needed! After helping at Chocolate Thunder for a while we decided to head back to Hammer Town to continue prepping. But before we headed back, we decided to go check out Idle Issues and Laser Nut Alley again to see if any lines had developed after others had pre-ran it. This was a stroke of good luck as the HammerKing course marking crew was out there setting up snow fencing to block the racers from running through the sand wash and a few lines had developed. As such we waited until the workers were done and cleared off then picked the lines, we though looked good and pre-ran them.

After this we headed back to camp, the rest of the pit crew started to arrive, and the team spent some time catching up with each other around the campfire.


Thursday was tech and contingency, the only two hiccups was I had forgotten to double back the belt on the driver side anti-sub strap on the 6 point harnesses (the shocking thing was this wasn’t caught by myself or tech at Vegas to Reno)…. To get to it right we had to pull my seat out in line for tech and they checked that we had SFI rated socks this year. Which I don’t remember ever being checked before. An odd note is that they don’t care about shoes through.

After tech we got the pit boxes finalized, the pit trucks packed, and had our team meeting and turned in to get as good of a night’s rest as we could.
 
Friday was race day! It was an early start as HammerKing wanted the car in staging by 6:30am for the 8:00am start. We got the car warmed up and topped off will fuel and headed into staging. While we were in staging, we had a quick chat with the 4500 class car that was starting next to us, we both had the same idea that the gap jump wasn’t worth the risk in the first 30seconds of an all-day race. We were also carrying ~20 gallons of fuel, a lot more water, and more tools off the starting line than we ran qualifying with. The plus side of the early staging was that they were able to have all the cars come out onto the infield for the national anthem.

We did have one bit of drama before the start since one of the sub straps on my belts didn’t get fished back through after pulling the seat out during tech. It took about 20 minutes of fishing around under my seat to get it back through the hole in the bottom of the seat. With that issue resolved and the national anthem over it was time to get in and tighten the belts. At 8:00am the leaders started heading out! we slowing inched our way to the starting line. 3 more rows of cars to go something happened on the gap jump and they quit starting more cars. Aaron switched our radio over to race ops and learned that someone had rolled their car in the landing of the gap jump. It wasn’t until after the race that we learned it was Duane Garretson. After what was one of the longest ~15-20 minutes race ops resumed starting cars. When it was finally our turn and the green flag dropped, we beat the #4532 off the line, after making the right turn immediately after the start we saw the cones and tape across the entry to the gap jump, which was a surprise but not a problem for us! We stuck to our original plan to take the bypass and started building a good gap between us and the #4532.
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We settled in for the rough cross wash leaving Hammer Town and started trying to chase down the cars in front of use. Thanks to the delay in starting the dust wasn’t very bad at all. Now that we were pushing the car at race pace the soft front end was very noticeable and was slowing our pace relative to previous races. I had to back off some to try not to over drive the car and stop slamming through the bump stops.
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Roughly a third of the way through lap one we finally started to catch up to cars in front of us. I am not brave enough to push at race pace in dust that I can’t see through. As such we were waiting until multiple lanes and a favorable wind direction opened up an opportunity for us to make a pass. While being too conservative someone in a Bomber chassis passed up through dust and downwind. But we were not going to make a poor choice and risk the race, so we patiently waited and made the first pass of the day. We continued and started reeling in the next car. We were passed again by a 4500 car while working through dust, as the course turned back towards Hammertown the wind shifted, and we were able to make another pass. At this point the wind was keeping the dust clear, and we were able to really open it up and where making great time through the desert lap. At this point I think we were in the working into the ~15 minute gap of clear air created by the delay during the start. We had made good time out to the dry lake, with the only hiccup being caught by what looked like a Trent fab car. We made it through Emerson ridge and to the bypass trail of Aftershock, we then caught a 4500 car that slowly climbing the hill in what appeared to be 2wd. This section of the course was a narrow track in a canyon with almost no wind. The dust kicked up from the 4500 car slowed us to a crawl, it took a while to drive through the dust and get around them. We passed by remote pit as planned. Our crew informed us that we were only a few minutes behind the planned pace that should put us in the top ten. Then after about a mile and a half outside of the remote pit the steering started to feel off, then a few seconds later I lost all ability to turn. Feeling gutted I pulled off the course, well just drove in the direction the car was pointing until I was off the course as I had no steering. We hopped out of the car and found the right-side hydraulic line to the fail had failed….

Aaron got on the radio and let the pit crew know why we were stopped and which parts we needed out of the trailer. I had two spare lines in a box, we let the crew at main pit know that we needed the box with spare blue hoses in it. I took off running to remote pit and Aaron got to work pulling the old hose out. I got into remote pit before the SxS made it to Hammer Town. After ~10 minutes the SxS showed up, but they had grabbed the wrong box!! This is my fault as I had one box labeled spare hose, which included all the spare hoses but the two power steering lines. Which were in the box labeled plumbing due to space limitations in the spare hose box. I sent the SxS back to Hammer Town to get the other box. After ~1 hour they where back and I took off running back to the car. Aaron started getting the spare line back in the car while I caught my breath. Soon I was able to start helping him zip tie the line back in place, we also added ~1/2 quart of transmission fluid to get the level back to full. Aaron had noticed that we were leaking a decent amount from the inspection/dust cover on the bell housing. With the line back and the transmission full we got back in and belted up to continue racing. Then after about 10 more miles the throttle cable broke right at the pedal. We pulled off the course again, got the hood of and re -routed the cable through the “windshield” and into the cab zip tying the housing to intrusion bars so I could grab the cable with my hand and we could continue on. We let the crew at the main pit know what happened and where to find the spare throttle cable in the parts boxes.

In hindsight the throttle cable failed since the pedal was stopping within the actual throttle body. Before V2R I had modified the throttle pedal to improve ergonomics and accommodate other drivers better (we were swapping drivers at V2R) before the modification the pedal assembly bottomed out at the same time as the throttle body, afterwards the throttle body bottomed out before the assembly, so the cable was getting the full force of me bracing when at full throttle.

At main pit we got the throttle cable replaced and headed out for Lap 2.
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After all the stoppages the desert section of lap 2 was empty, allowing us to make good time only having to get around some stock class cars that were having a bad day like us. We did notice that our transmission temperature was pushing 260°F. My transmission temperature sensor is in the pan. But it wasn’t climbing past 260°F so we pushed on. We got to the first rock trail, After Shock, with no issues. At the start of the rocks, I shifted into 4 low and started working our way through the trail, after about ~1 minute in Aftershock there was a terrible metal on metal scrapping noise coming from underneath the transmission tunnel. We also started to work through all the broken race cars that were plugging the normal lines in Aftershock. One of the other cars navigators noticed the noise and took a look under the car, he thought it was the inspection/dust cover on the bell housing. The noise continued as we made our way through Aftershock, shifted to 4 high and the noise was gone, but our transmission temp had also dropped down to its normal temperature of ~190-200°F. We made our way over to the remote pit.

At remote pit the crew checked the transmission fluid level and had to add two quarts of fluid to see anything on the dip stick….

Aaron and discussed our options and after being stopped for ~3-4 hours for other mechanical issues, the terrible noise, and the transmission fluid loss rate we decided to throw in towel before we blew up the transmission in the middle of the more difficult rocks and force our crew into a nighttime recovery… It still stings that we didn’t push for a finish….




After Hammers the to do list stands at:

  • Figure out the soft front end:
  • Are the springs worn out?
  • Can shock valves get worn out?
  • Did the local shop that I had rebuild the shocks screw up the valving my tuner installed?
  • Address the transmission cooling issue:
  • Hood louvers?
  • Larger transmission cooler?
  • Order a new radiator
 
Great build and recap!

Looks like you moved out of the Houston area as well. Some of the scenery has changed. Because there is none in Houston lol
 
Great build and recap!

Looks like you moved out of the Houston area as well. Some of the scenery has changed. Because there is none in Houston lol
Yep in the Denver, Co area now!

What other races are on tap for 2025?
Still working on a plan but hoping to be at the Moab race, and then find a longer desert race with Vorra, Legacy, BORR, or Unlimited in late spring or early summer. Unfornately the timing of V2R won't work this year.
 
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