Build UC Motorsports #680

During pre-running I managed to snap a 300M outer shaft on the driver side while trying a secondary line on a water fall.
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After a long night making repairs to the car we put together our best qualifying run to date, posting the fastest 4800 class time and 2nd fastest in the EMC.

 
Disney race re-cap:
We started the race in excellent position but towards the end of the first lap, we hit a section of water that was deeper than expected, sucking in water. The next hour was spent removing the air filter, pulling the spark plugs and clearing water from the cylinders. Colin made the half mile run to the pits to fetch additional tools while Austin got to work on the car. They were able to get things back together well enough to make it to the pits where the team could finish up adding the new air filter.

Despite being stopped for a good portion of the race, we were able to pass one more car to take 4th in class and 8th overall!! This race was certainly tough on vehicles all over the course with many having issues stemming from water intake and flat tires. It’s safe to say everyone on the team had a great time and will definitely be back for next year.

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Super cool buggy. Thanks for sharing your story with us. Very cool to see and hear what you overcame to keep your racing dream alive.....Like taking on a build with no where to do it....:eek::eek::eek::eek:

Edit: I'm Curious.....who do you work for in the oil patch in Houston? I was there for 10 years and my brother is still there.
Birch Resources, we are a smaller operator with a Permian Basin asset.
 
Also had a small fender bender with another race car during Disney.
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Got new fiberglass from Jimmy's and repaired all the mounts.
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Started prepping for Hammers again with all new lower king pin caps, bearings, and seals as well cleaning, inspecting, and redressing the brass upper kingpin bushings and upper king pins.
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Also order a new set of coolant lines. The new lines are -20 hose with a fire sleeve to help protect the lines from heat and the dirt and rocks that collect in the belly pan.
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Both the driver and passenger side of the car have almost identical tubes welded in.

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Each of these tubes have a provision for 2 1/2" bolts to hold the seat mounts in place.
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The seats then slide down between the two tubes and are held in place by the four bolts.

We ended up having to do it this way to get the bottom of my seat low enough in the chassis to have adequate headroom for me (I am 6'3"). If we went with the off the shelf brackets mounting from below the the seat the driver drop transfer case would push the bars/seat too high. Right now there is may a 1/4 gap between the bottom of my seat and the floorboard underneath it, then ~1/8" to the top of the trans case.

Decided to mount the belts off the bracket as well. By doing this we are able to swap seats side to side and the belts go with the seat. Which is nice since the Schroth seat belts (SFI 16.6 Formula II) that I am running have only one pull up adjuster on the lap belt.

More pictures of another set I just made:
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Thanks.
I have a drivers drop tcase sticking up through the floor and I’m sure the seat mounting could be better, so it’s great to see creative solutions.
 
The next adventure was being on the chase crew for my friends Baja 1000 effort. The whole two weeks were an absolute whirlwind! It all started with a flight out of Houston to La Paz, Mexico on Monday the 13th. He picked the hardest possible 1000 for his rookie effort as this was the first time in history that SCORE International ran the race from La Paz all the way to Ensenada! I was there to drive chase #1, work the pits, and to fill in as a co-driver or a co-rider should any of the four driver/rider teams that he had staged across Baja need someone to fill. After getting back stateside on Sunday the 19th I had ~6 hours at home before a trip out to Midland for work, then on to Colorado for Thanksgiving with family.
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Unfornately for him the second driver over drove the 4 Runner and we had to pull it off the race course.

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After Baja it was back to Hammers prep.
Installed RCV shafts:
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More painting (I end up painting my panels a lot since I run out of talent frequently:lmao:).
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Had some time to add more interior storage:
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Added a spare driveshaft ( I can't find any pictures but I also convert the Atlas to flanged outputs and got new front and rear driveshafts made).
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That rig just looks bitchen.

Who makes the ram mounting ends you you used? And what size ram is it.
 
That rig just looks bitchen.

Who makes the ram mounting ends you you used? And what size ram is it.

I ordered the Double Ended Steering Cylinder Capture Clamps from Gearheadfabworks. I think he has started working with TMR and your can order the same clamps on their website now.

The ram is a 2.5" Bore X 8.75" Stroke, I did limit the travel to 8.5" as I think the ram fatigued the welds on the original mount.
 
During pre-running I managed to snap a 300M outer shaft on the driver side while trying a secondary line on a water fall.
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After a long night making repairs to the car we put together our best qualifying run to date, posting the fastest 4800 class time and 2nd fastest in the EMC.


how hard is it to snap one of them omg.... :eek::eek::eek::eek:
 
how hard is it to snap one of them omg.... :eek::eek::eek::eek:
I was trying to learn the left line (red) on the water fall obstacle at Disney (I had the right line down {purple}, but wanted an known option if someone was stuck on it).

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For some reason my car wasn't liking the line so I tired the standard Ultra 4 response and hit it in 2nd gear at redline:homer:, the wheel came down hard at the shaft let go! In hindsight my rear end was too far to the right which probably prevented me from climbing the line....
 
I was trying to learn the left line (red) on the water fall obstacle at Disney (I had the right line down {purple}, but wanted an known option if someone was stuck on it).

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For some reason my car wasn't liking the line so I tired the standard Ultra 4 response and hit it in 2nd gear at redline:homer:, the wheel came down hard at the shaft let go! In hindsight my rear end was too far to the right which probably prevented me from climbing the line....
Thanks for the example. Disney looked like a super fun race to watch, are probably race at minus all the deeper than expected water crossings!
 
The next outing for the team was Hammers in 2024. Qualifying was rough, although the run started really well, and we were running at a good pace about halfway through the brakes started feeling really bad/ not working as well as should. At times they flat out were not slowing the car. I backed off the pace to make sure we got through the course. Then while climbing the wash to the top of Resolution I though I needed to shift into four low. This was a mistake, as I don’t need 4 low for Resolution, and then I proceeded to miss the shift come to a complete stop and had to reverse and to regain momentum for the deep sand. At the top of Resolution, the brakes started working somewhat, after a lot of pumping. We descended Resolution and got into the Back Door, at about the same time the brake pedal went completely to the floor and the only choice was to coast down Back Door….

Which wasn’t comfortable…

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Once out of Back Door the brakes came back. We then drove the wash do to the short course, through the whoops before the Bronco arch I got a little to aggressive and the brakes went out again, making it very difficult to slow down for the right hand turn up the hill to the arch. After this we limped through the short course then used the e-brake to slow and stop after crossing the line. We ended up 53rd of the 163 entries, definitively could have been worse…




The root cause of the brake issues: While pre-running the pads had worn completely out on the driver side front and rear axles. Before qualifying myself and my crew chief had only looked at the front passenger corner.... which were worn but still had enough pad to use.... We didn't swap them as we planned to swap the brakes out when we did all the bolts and other wear items the next day.

At this time one of my eagle-eyed pit crew spotted some broken welds on the chassis motor mounts. Being late in the day we formulated a plan for the morning repair the chassis, then headed back to a rental house in town for showers. Once we were back in Hammer Town we called it a night.

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I was also running pads that are intended for dirt track racers/ short course off road. They felt great, worked well from cold, etc but did wear quickly. I have since switched to a endurance racing pad compound.

At this time one of my eagle-eyed pit crew spotted some broken welds on the chassis motor mounts.:emb2: Being late in the day we formulated a plan for the morning repair the chassis.
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The next morning we used some rachet straps to get everything re-aligned, I ground the welds out, re-welded the two tubes and added some gussets.

The pit crew replaced all the suspension bolts, two of the calipers, all the brake pads, and finished prepping the rest of the car while I was working on the welds.

 
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On race day dw were 53rd off the line, starting next to the 4777 car. When the green flag dropped, he beat us off the line and through the first couple turns, I was okay with this the recent rain had almost completely knocked the dust down. We settled in for the long race and quickly caught back up to the 4777 through the cross-grain whoops just outside of Hammer Town. The 4777 was slowing us down and the two times we attempted to pass him her would speed up and prevent us from going around safely. I backed off knowing that there will be other opportunities with multiple passing lanes just after Turkey Claw. When we got to Turkey Claw, he dove left of the Jumbotron we took a right like we had during pre-running, however there was a couple jeeps parked behind the Jumbotron blocking the lines, at this point the two cars that started behind us had caught up thanks to 4777 slow driving and while turning they went past us. I shifted into four low and dropped into Turkey Claw. We made our way up to the small traffic jam at the main obstacle in Turkey Claw. There was a line for the right line and a few cars bellied out in between the right and left lines. Luckily the line was still moving forward so we waited our turn and drove through once we could. Just after were the trial turns right up the wash, we passed one of the two cars that went by while we were turning to get into Turkey Claw. The rest of Turkey Claw was uneventful. Once out of Turkey Claw we shifted into four high and hit the gas. We chased down 4777 and went right past him on one the many lanes out in the desert. We then drove the first half of the desert lap with a couple passes and got passed a few times as well. At remote pit one we stopped for fuel and took on two full 7 gallon jugs (post-race I learned that we forgot to top the car off with gas before heading to the starting line!!). The remaining half of the Desert lap was great, the shock tuning changes, the front sway bar in a stiffer location, new driveshafts, and the rebuilt motor really let us pick the pace in the desert relative to last year. We got to Resolution descended in four high, since we were allowed to take the bypass around Back Door we elected to do so to minimize risk to the car. While going through the short course we pulled off the main pit. We only did this because we took on more fuel than we should have at remote pit 1. After fueling, a bolt check, and an engine oil level check we headed back out on the short course and started lap 2!

Lap 2 started great, with clean air and no one immediately in front of us we raced through the cross grain, Turkey Claw was clear, and we passed a couple cars on the desert section of lap 2. Compaction hill went smoothly, and we headed over to Aftershock. While on the way to Aftershock we had notes to shift to four low for a wash, in hindsight we probably didn’t need to and likely lost some time there. After Shock went relatively well with little delays and we caught up to a 4500 car and a few 4800 cars. We then entered Hwy 19 and 20 behind a big group of cars and followed them through the highways. At the top of Hwy 20 I did struggle with the last climb out as I was still in four high. I ended up bouncing my way through and ultimately cut a sidewall with some bad tire placement. We then limped into remote 2 with the intention of getting a new tire and fuel. However, as we pulled into the pit the crew noticed gear oil pouring out of the lowest bolt hole on the rear third member. We had noticed that this bolt was loose and had installed a HELICOIL after qualifying, but it had backed out. Fortunately, the team pitting next to us, Brown Motorsports, had a bolt that was almost the right size and a welder. I had jumped out of car to help diagnose the issue, so I pounded the bolt in and welded the bolt head to the third member (I am not looking forward to the post race teardown!). This somehow stopped the leak! We topped of the gear in the rear axle, I jumped back in the car and we headed out for the difficult leg of lap 2! We had a great pace after leaving the pit, although I did miss the entrance to Uptown while bombing along the fire road and I did receive the penalty for missing it. Fissure Mountain, Jack Hammer, Tumbleweed, Tac Hammer, Her Problem, Idle Issues, Chocolate Thunder all went great! We did hit some traffic in Jack North, and we had to watch a car try unsuccessfully multiple times to get up the obstacle, but we gave them the space they needed to work it and after a little bit and a horn blast they graciously let us give it go. Thankfully we made it on our first attempt. After that Wrecking Ball and Winners Choice went well. We did make a mistake going down Full of Hate and got the rear end hung up on a Boulder requiring a winch forward. My co-driver hopped out and found a good anchor rock and set up the line. While getting this figured out, we were passed a couple times by people taking the line we should have. After a short pull we got the winch line respooled and were on our way. While going down Thors Hammer the rear end started making a terrible noise. After a quick stop and reverse the noise went away, however once we started going forward again the brakes faded away to nothing!! We were at the bottom of the canyon, so we pulled off and got out of the car to look for issues. The noise that we had heard was the rear sway bar, it had sheared in the middle of the bar and the passenger side had backed all the out, fell into the wheel, got tangled and tore the brake caliper and e brake caliper off while punching a hole in the wheel. We dug the tool kit out of the car and got busy replacing the wheel.

The broken sway bar:
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After the car was back on all four wheels, I went to work removing the mangled-up sway bar arm and placing some vice grips on the brake line to seal it off. My Codriver was busy tying up the e-brake cable to a control arm. We then tested that the vice grips were holding pressure, secured everything we hose clamps, then limped our way to remote 2 through Big Johnson.
At remote 2 the pit crew removed the other half of the sway bar, added some tape to hold the vice grips and checked rear gear oil, which was surprisingly full!! We then limped the car the rest of the way through lap 2, taking it easy through outer limits and spooners, practically idled through the remaining desert section, nursed the car through Resolution, bypassed Back Door, and drove the through short one last time to our first KOH finish!!
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Race day photos:
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After Hammers 24 I blew the car completely apart to inspect the chassis, do a better job on the motor mount tube repairs, etc.
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Still don't own a forklift.....
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Outside to power wash!
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Oh and during/ immediately after moved back home to Colorado.


Made the switch to Garmin GPS:
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I really like the tracking and texting functions of the Garmin system.

More assembly:
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Going back together!
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Made the call to race Vegas to Reno in the summer of 24.

Decided to split driving duties with one of the long time team members. The original plan was to have my existing co-driver navigate for her, while my crew chief (her husband) navigated for me. However, my co-driver backed out, so my buddy who raced baja stepped in to navigate while he navigated for her.

To get all the new people familiar with the car we took it out to Nevada for some testing driving lessons. Found that the only loose screw (its me:homer:) was behind the wheel and ran out of talent resulting in a crash that damaged all the fiberglass on the front and the light bar.... The damage is only cosmetic and to my pride so with a some body work in the next two weeks we will be ready to race!
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New fiberglass:
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More painting:

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Ready to go, and practically loaded it on the trailer with wet paint!
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We did have to change numbers to comply with BITD rules.
 
Vegas to Reno was the first point to point race for UC Motorsports and it was a super fun and exciting race for us! This was different sort of race for us, we did not get to either pre-run the course or qualify as we normally do at Ultra 4 USA races of King of Hammers. Although it simplified the race week for us it was a little odd for us. Starting order was a random draw and we got the third spot off the line in the 4800 class, which would have been an advantageous position to race from but as you will see it really did not matter.

Thursday was tech and contingency. Other than some confusion on if BITD or Ultra 4 was tech’ing the car and the starter bolts loosing up with inching through the line it was uneventful, but hot. The drivers meeting was that afternoon and was thankfully inside an air-conditioned casino. Finally, we were done with the days activities and headed back to our hotel to make some final preparations, which included re-spooling the winch, and a team dinner at the steak house in the casino.
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Friday was race day! The team was up earlier than needed and ready to go. We got all the chase trucks loaded out and left the hotel earlier than planned. Chase #1 and #2 headed to the start line. The F350 stopped to top off on fuel and followed along shortly after the chase teams. When the chase trucks got to the start line it was general chaos! The route on a paved road in Crystal Nv that was supposed to be used as a loop to get to a designated offload crossed private property and that owner was not allowing people to cross. Instead, the all the chase trucks, tow rigs, and big trailers supporting the teams were forced onto a silty bypass on the BLM land just off the road. This caused a huge traffic jam and massive delay. Not important, we were earlier than planned and it shouldn’t be an issue, or so I thought…. We got into crystal with the F350, and the traffic only got worse. While sitting in traffic it came to our attention that all the extra time, we thought we had was burning away alarmingly quick! Lucky another team had asked a local resident if they could offload in her lot, she said yes, and we tagged along with them. In what was record time for getting ready Nate and I got suited up, loaded the water, snacks, etc into the car, unloaded the car and hopped to head staging. At this point we were late! But we were not the only 4800 team caught in the traffic, one car was right behind us coming onto the staging road. We let them by as we stopped to have the team from Racing Trac make sure our unit was working, which was the right call as it wasn’t turned on! Anyway, we ended up being the 8th car off the line, but we were so late and the issue with the racing trax delayed us enough we had clean air to start the race!

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We rolled up to the start line, stopped the car for ~2 seconds and the green flag dropped! We were off! Rachael and Emily called in over the radio to make sure everything was good, and they could head out with the F350 and trailer. They were a little surprised on out response: “All good we are racing now!” After some over exuberant driving on my part through some whoops right off the start line, we settled down for the long day of racing ahead. We were planning to hand the car over to at pit 9, race mile 341. With Nathan calling out dangers we got into a rhythm and were making good pace, slowly catching the dust of some car’s way out in front. Everything was uneventful up to pit 1, we stopped and topped off with fuel out of an abundance of caution and to get a good idea of fuel consumption on the course. We continued racing making a few passes and making good pace and came into pit 3 for fuel, an air filter, and vehicle check ~24 minutes ahead of the targeted time. Our pit operation was excellent, we came into the pits in 5th and left in 4th (in class)! Everything was good and we were back on track, we made one more pass and moved into 3rd on track. We passed pit 4 ~15 minutes ahead of target. While getting back to the race pace the first sign of future problems occurred, while in 2nd any time the engine went above 4000 rpm the car would lose all drive, and the engine would freely rev to the limiter. To get around this I started driving in only 1st and 3rd. We still had good pace but were not as fast as before. We went into pit 5, which was an unplanned stop. The crew checked the fluid level in the transmission and added two quarts, we took on fuel and headed back out. The issue with 2nd was persisting so I continued to only use 1st and 3rd. At this point the lead UTVs started to catch up with us. After letting one past and driving in it’s dust, I blew a corner and got a flat. It wasn’t apparent for another mile or so, but once it was we pulled over around RM 218 to replace the tire. Nate and I worked quick and got the tire swapped and were back to racing! While on the way to pit 6 at RM 258 one of line to trans cooler blew at the fitting. We tried our best to patch it up but after attempting to continue on it was apparent that something else was vey wrong in the trans and our race was over! Fortunately, the extremely helpful crew from Motorsports Safety Solutions towed us out to the blacktop to meet up with pit crew. We packed up and headed to the hotel in Reno.

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It was fun race and the best our operations our crew has had to date! The car was working great and other than the unfortunate transmission issues it was a great race. Although we DNF’d the results list us in 6th out of 11 entries.
 
Once home I got to work pulling the transmission.

I think it got a little hot...
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Also found the siren mount had broke:
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Trans was out to and off to a local shop:
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I saw the inside of my trans but neglected to take pictures. Most of the internals were actually okay with the exception of the torque converter and the pump. Both were completely trashed.


While the car was apart I got a new fuel cell in the car, made new cross bars to hold it down, and added a stop to prevent the spare tire from sliding forward.
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By November of 2024 the trans was back and re-assembly started again:
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Also got a matching seat and mounted it as low as mine to accommodate my new co-driver better:
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KOH prep is underway. The car is almost ready. Most of my time free time this week has been spent milling around the garage trying to decided what spare part/tool/ supply item I am looking at needs to go out to Hammers.

Pretty unorganized:
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Since my old co-driver isn't going this year I had to pick up a generator and a welder for the garage. Went with a Harbor Freight 9500 super quiet generator. It should be able to run the RV, all the tools, an air compressor, and a welder in the garage. Also picked up an Everlast Cyclone 200 to have in the pits. I have a Iron Man 230 but decided it was too large to lug around. I do need to figure out how to build an adapter/extension cord to be able to run the welder.
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While at Harbor Freight I saw the long rifle case and came up with a better storage option for my spare shafts:
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One problem I have yet to solve is I can't get the yoke pressed onto the shaft for my driver side spare. Its a Branik yoke and inner shaft but the 20 ton press I have access to runs out of steams with only ~1/3 of the splines engaged.


Friday was finally warn enough to get stickers on the car. Including the new Irate4x4 stickers Austin sent!
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I also used the Irate4x4 parts counter for the first times to restock on spare Calipers and pads from Wilwood!

I didn't grab any pictures but I did the old Lowrance GPS remounted and wired in to accommodate the new tracking system that Hammer King is implementing.

On Saturday it was snowing again but I was able to get all of the team's Garmin units lined out while sitting in a nice warm Range Rover:
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My buddy who raced the Baja 1000 has started a business and is now a Garmin dealer. He can get any Garmin product (GPSs/In Reaches, Watches, Marine stuff). He is super great to work with and provides excellent customer service and troubleshooting. If you looking to get anything Garmin he can get it for you.

His storefront is:

Good Mayhem Racing

Part of his ongoing support for the off road racing world is running a fleet of chase units that teams can utilize. I only own the Garmin in the car while Good Mayhem owns the two chase units.

The remaining task list on the car is getting very short:
1) Tighten the negative terminal bolt on the winch
2) Re-spool the winch
3) Aim headlights and light bar
4) Load it in the trailer!
 
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