Sunday I welded in the o2 sensor bungs. When I asked if they could be back a ways, I hadn’t googled anything. Well, the internet told me they need to be less than 18 inches from the collector, so they heat up to 600 degrees. And we all know to trust the internet. So they are like 4-5 inches back.
So back to the alternator. My axle swapped vortec 5.7’d s10 has the same alternator, and it’s been down with... issues... I had grabbed that alternator and put it on the k20. I did get the junkyard alternator, and instead of putting the s10’s alternator back, the junkyard one went on it. S10’s alternator did work in the s10, it’s been there for years, but the truck has basically sat for almost 2 years. It did seem to work in the k20, I fully expected it to. But last night I went for a drive and barely made it home. I saw like 6.8 volts on my code reader when pulling in the driveway.
Anyways. Today’s plan. Jump start k20 and fly to our shop before it dies, put the charger on it, grab tools, pull the junkyard alternator from the s10, and head to my buddy’s shop 1/2 hour away to swap on another power steering pump. Before jumping it, I tried the key, fired up. Hmm. 11 volts. Fly to our shop, grab stuff, charger was on it maybe 20 minutes. I head to town and it died after the second time I had to hit the brakes. Get a ride back to our shop, grab the s10’s battery, put it in, and it got me to town. Got another steering pump, swapped it and the junkyard alternator on, and charged both batteries.
I filled the reservoir, worked the wheel back and forth, let it run for a good 30-45 minutes, checking voltage and working the wheel every so often. Voltage is good, just above 14v. The whole time it was sitting there running, the pump never really whined. But as soon as I left, it was squalling just like it had been before. But this time, I don’t see any bubbles. So I’m still scratching my head on the steering pump. It really does seem to function fine, just loud as could be. It turns nice and easy. I might try putting the factory line back in and take the factory squarebody cooler back off. When I put it on, the pump seemed louder than without it.
Next thing I plan to do is find the pigtails for the o2 sensors and get them wired in. My harness had 1, and with all the gm stuff I have around, I would think I have another. I just need to find it. I found them on amazon for like 20$, but I don’t want buy it.